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Yamaha_Fazer_FZS1000(N)_2001_Service Repair_Manual
Total 403 Pages
CONTENTS
CHAPTER 1
GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER ,MODEL CODE
IMPORTANT INFORMATION
PREPARATION FOR REMOVAL AND DISASSEMBLY,REPLACEMENT PARTS ,GASKETS, OIL SEALS AND O-RINGSLOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS
CIRCLIPS
CHECKING THE CONNECTIONS
SPECIAL TOOLS
CHAPTER 2
SPECIFICATIONS
GENERAL SPECIFICATIONS
ENGINE SPECIFICATIONS
CHASSIS SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
TIGHTENING TORQUES
GENERAL TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES
CHASSIS TIGHTENING TORQUES
LUBRICATION POINTS AND LUBRICANT TYPES
ENGINE
CHASSIS
COOLING SYSTEM DIAGRAMS
ENGINE OIL LUBRICATION CHART
LUBRICATION DIAGRAMS
CABLE ROUTING
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
FRONT COWLING/SEAT/SIDE COVER/FUEL TANK
FRONT COWLING
SEAT, SIDE COVER AND FUEL TANK
ENGINE
ADJUSTING THE VALVE CLEARANCE
SYNCHRONIZING THE CARBURETORS
ADJUSTING THE ENGINE IDLING SPEED
ADJUSTING THE THROTTLE CABLE FREE PLAY
CHECKING THE SPARK PLUGS
CHECKING THE IGNITION TIMING
MEASURING THE COMPRESSION PRESSURE
CHECKING THE ENGINE OIL LEVEL
CHANGING THE ENGINE OIL
ADJUSTING THE CLUTCH CABLE FREE PLAY
CLEANING THE AIR FILTER ELEMENT
CHECKING THE CARBURETOR JOINTS AND
INTAKE MANIFOLDS
CHECKING THE FUEL HOSES AND FUEL FILTER
CHECKING THE CRANKCASE BREATHER HOSE
CHECKING THE EXHAUST SYSTEM
ADJUSTING THE EXUP CABLES
CHECKING THE COOLANT LEVEL
CHECKING THE COOLING SYSTEM
CHANGING THE COOLANT
CHASSIS
ADJUSTING THE FRONT BRAKE
ADJUSTING THE REAR BRAKE
CHECKING THE BRAKE FLUID LEVEL
CHECKING THE BRAKE PADS
ADJUSTING THE REAR BRAKE LIGHT SWITCH
CHECKING THE BRAKE HOSES
BLEEDING THE HYDRAULIC BRAKE SYSTEM
ADJUSTING THE SHIFT PEDAL
ADJUSTING THE DRIVE CHAIN SLACK
LUBRICATING THE DRIVE CHAIN
CHECKING AND ADJUSTING THE STEERING HEAD
CHECKING THE FRONT FORK
ADJUSTING THE FRONT FORK LEGS
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
CHECKING THE TIRES
CHAPTER 5
OVERHAULING THE ENGINE
ENGINE
DRIVE SPROCKET AND EXHAUST PIPE
LEADS AND HOSES
ENGINE
INSTALLING THE ENGINE
CAMSHAFT
CYLINDER HEAD COVERS
CAMSHAFTS
REMOVING THE CAMSHAFTS
CHECKING THE CAMSHAFTS
CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,
AND TIMING CHAIN GUIDES
CHECKING THE TIMING CHAIN TENSIONER
INSTALLING THE CAMSHAFTS
CYLINDER HEAD
REMOVING THE CYLINDER HEADS
CHECKING THE CYLINDER HEADS
INSTALLING THE CYLINDER HEAD
VALVES AND VALVE SPRINGS
REMOVING THE VALVES
CHECKING THE VALVES AND VALVE GUIDES
CHECKING THE VALVE SEATS
CHECKING THE VALVE SPRINGS
CHECKING THE VALVE LIFTERS
INSTALLING THE VALVES
GENERATOR
REMOVING THE GENERATOR
INSTATLLING THE GENERATOR
PICKUP COIL
REMOVING THE PLCKUP COIL ROTOR
INSTALLING THE PICKUP COIL ROTOR
CLUTCH
CLUTCH COVER
CLUTCH
REMOVING THE CLUTCH
CHECKING THE FRICTION PLATES
CHECKING THE CLUTCH PLATES
CHECKING THE CLUTCH SPRINGS
CHECKING THE CLUTCH HOUSING
CHECKING THE CLUTCH BOSS
CHECKING THE PRESSURE PLATE
CHECKING THE PULL LEVER AND PULL ROD
CHECKING THE STARTER CLUTCH
INSTALLING THE CLUTCH
SHIFT SHAFT
GENERATOR ROTOR COVER
CHECKING THE SHIFT SHAFT
CHECKING THE STOPPER LEVER
INSTALLING THE SHIFT SHAFT
OIL PAN AND OIL PUMP
REMOVING THE OIL PAN
CHECKING THE OIL PUMP
CHECKING THE RELIEF VALVE
CHECKING THE OIL DELIVERY PIPE
CHECKING THE OIL STRAINER
ASSEMBLING THE OIL PUMP
INSTALLING THE OIL PUMP
INSTALLING THE OIL STRAINER
INSTALLING THE OIL PAN
CRANKCASE
CRANKCASE
CONNECTING RODS AND PISTONS
CRANKSHAFT
DISASSEMBLING THE CRANKCASE
REMOVING THE CONNECTING RODS AND PISTONS
REMOVING THE CRANKSHAFT ASSEMBLY
CHECKING THE CYLINDERS AND PISTONS
CHECKING THE PISTON RINGS
CHECKING THE PISTON PINS
CHECKING THE CRANKSHAFT AND CONNECTING RODS
CHECKING THE CRANKCASE
CHECKING THE BEARINGS AND OIL SEALS
CHECKING THE SPROCKETS AND CHAINS
INSTALLING THE CRANKSHAFT
INSTALLING THE CONNECTING ROD AND PISTON
ASSEMBLING THE CRANKCASE
TRANSMISSION
TRANSMISSION, SHIFT DRUM ASSEMBLY AND
SHIFT FORKS
REMOVING THE TRANSMISSION
CHECKING THE SHIFT FORKS
CHECKING THE SHIFT DRUM ASSEMBLY
CHECKING THE TRANSMISSION
INSTALLING THE TRANSMISSION
CHAPTER 6
COOLING SYSTEM
RADIATOR
CHECKING THE RADIATOR
INSTALLING THE RADIATOR
THERMOSTAT
CHECKING THE THERMOSTAT
ASSEMBLING THE THERMOSTAT
INSTALLING THE THERMOSTAT
WATER PUMP
DISASSEMBLING THE WATER PUMP
CHECKING THE WATER PUMP
ASSEMBLING THE WATER PUMP
CHAPTER 7
CARBURETORS
CARBURETORS
AIR FILTER CASE
CHECKING THE CARBURETORS
ASSEMBLING THE CARBURETORS
INSTALLING THE CARBURETORS
MEASURING AND ADJUSTING THE FUEL LEVEL
CHECKING AND ADJUSTING THE THROTTLE POSITION
SENSOR
CHECKING THE FUEL PUMP
AIR INDUCTION SYSTEM
AIR INJECTION
AIR CUTOFF VALVE
AIR INDUCTION SYSTEM DIAGRAMS
CHECKING THE AIR INDUCTION SYSTEM
CHAPTER 8
ELECTRICAL
ELECTRICAL COMPONENTS
ARRANGEMENT OF THE ELECTRICAL COMPONENTS AND
COUPLERS
INSTRUMENT FUENCTIONS
CHECKING SWITCH CONTINUITY
CHECKING THE SWITCHES
CHECKING THE BULBS AND BULB SOCKETS
TYPES OF BULBS
CHECKING THE CONDITION OF THE BULBS
CHECKING THE CONDITION OF THE BULB SOCKETS
IGNITION SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
ELECTRIC STARTING SYSTEM
CIRCUIT DIAGRAM
STARTING CIRCUIT CUTOFF SYSTEM OPERATION
TROUBLESHOOTING
STARTER MOTOR
CHECKING THE STARTER MOTOR
ASSEMBLING THE STARTER MOTOR
CHARGING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
LIGHTING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
SIGNAL SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
COOLING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
FUEL PUMP SYSTEM
CIRCUIT DIAGRAM
FUEL PUMP CIRCUIT OPERATION
TROUBLESHOOTING
CHECKING THE FUEL PUMP
EXUP SYSTEM
CIRCUT DIAGRAM
TROUBLESHOOTING
SELF-DIAGNOSIS
TROUBLESHOOTING
CHAPTER 9
TROUBLESHOOTING
STARTING PROBLEMS
ENGINE
FUEL SYSTEM
ELECTRICAL SYSTEMS
INCORRECT ENGINE IDLING SPEED
ENGINE
FUEL SYSTEM
ELECTRICAL SYSTEMS
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
ENGINE
FUEL SYSTEM
FAULTY GEAR SHIFTING
SHIFTING IS DIFFICULT
SHIFT PEDAL DOES NOT MOVE
JUMPS OUT OF GEAR
FAULTY CLUTCH
CLUTCH SLIPS
CLUTCH DRAGS
OVERHEATING
ENGINE
COOLING SYSTEM
FUEL SYSTEM
CHASSIS
ELECTRICAL SYSTEMS
OVERCOOLING
COOLING SYSTEM
POOR BRAKING PERFORMANCE
FAULTY FRONT FORK LEGS
LEAKING OIL
MALFUNCTION
UNSTABLE HANDLING
FAULTY LIGHTING OR SIGNALING SYSTEM
HEADLIGHT DOES NOT LIGHT
HEADLIGHT BULB BURNT OUT
TAIL/BRAKE LIGHT DOES NOT LIGHT
TAIL/BRAKE LIGHT BULB BURNT OUT
TURN SIGNAL DOES NOT LIGHT
TURN SIGNAL BLINKS SLOWLY
TURN SIGNAL REMAINS LIT
TURN SIGNAL BLINKS QUICKLY
HORN DOES NOT SOUND
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