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Arctic Cat Snowmobile 2004 Service Repair Manual

This high quality Service Repair Manual contains the complete Knowledge to Mantain, Diagnose, Repair, Adjust and Rebuild your Veichle.
It's the same Information that expert Technicians and Mechanics have. All Repairs are Covered and are divided into Indexed sections and subsections. Step by Step Instructions in conjunction with Detailed pictures, illustrations, Wiring diagrams and Trobleshooting tables, show you How to get a Perfect Result.

All 2004 Arctic Cat Snowmobiles are Covered:
Bearcat 570
Bearcat W/T
Firecat 500/500 Sno Pro Firecat 600/600 Sno Pro Firecat 600 EFI (EB) Firecat 600 EFI EXT
Firecat 600 EFI/600 EFI Sno Pro
Firecat 700/700 Sno Pro
Firecat 700 EFI EXT
Firecat 700 EFI/700 EFI Sno Pro
King Cat 900
Mountain Cat 570
Mountain Cat 600 EFI Mountain Cat 900
Mountain Cat 800 EFI Pantera 550
Pantera 600 EFI Pantera 800 EFI Panther 370
Panther 570
Sabercat 500/500 LX Sabercat 600/600 LX Sabercat 600 EFI EXT Sabercat 600 EFI/600 EFI LX Sabercat
700 EFI/700 EFI LX Sabercat 700 EFI EXT
Z 370/370 LX Z 440 LX
Z 570/570 LX
ZR 900/900 Sno Pro
T660 Touring
T660 Turbo Touring
T660 Turbo Trail

---Index of Contents---
1 - General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 2-Stroke/600 Miles - 4-Stroke)
After Break-In Checkup Checklist
Engine Specifications (2-Stroke)
Engine Specifications (4-Stroke)
Cylinder Head Volume Specifications (2-Stroke)
Engine Piston Travel Versus
Crank Angle Chart (2-Stroke)
Crankshaft Runout/Repair Specifications(2-Stroke)
Fraction/Decimal Conversions
MM/IN. Conversions
Torque Conversions (ft-lb/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
(Table of Contents)
Engine Torque Patterns
Arctic Power Valve (APV) System
Specifications (2-Stroke)
Oil Consumption Specifications (2-Stroke)
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications (2-Stroke)
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Arctic Cat Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
2 - Engine
Engine - 120
Engine - 570/F 570/T570
Engine - 500/600
Engine - 700/800/1000
Engine - 370/440/550/570
Engine - 900/1000
Engine - 660/660 T
Troubleshooting Engine (2-Stroke Carbureted Models)
Troubleshooting Engine (2-Stroke EFI Models)
Troubleshooting Engine (4-Stroke)
3 - Engine-Related Items
Water Pump
Pressure Testing Engine (2-Stroke)
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil/Filter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Air Intake Assembly
Turbocharger/Intercooler
Arctic Power Valve (APV) System (2-Stroke)
Exhaust Controlled Timing (ECT) System (2-Stroke)
4 - Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
5 - Electrical Systems
Testing Components
Transistorized Ignition System (120)
Ignition System (2-Stroke)
Throttle Position Sensor (2-Stroke EFI Models)
Testing Main Wiring Harness (120 cc)
Testing Electrical Resistances
Voltage Regulator Test
Chassis Control Unit
Servomotor/Potentiometer Test
Peak Voltage Tests
Testing Low-Oil Light Sensor
Testing Coolant Temperature Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Key Switch
Testing Ignition Components
Emergency Stop Switch
Solenoid (Electric Start Models)
Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brakelight Switch
Headlight Dimmer Switch
Testing Handlebar Warmer Elements
Testing Thumb Warmer Element
Testing Handlebar Warmer/Thumb Warmer/Switch
Testing Passenger Handwarmer Switch
Testing Passenger Handwarmer Elements
Testing Seat Heater Harness/Switches
Testing Speedometer Sensor
Testing Reverse Alarm Switch
Testing Shift Actuator Switch
Testing Shift Actuator
Troubleshooting Servomotor
6 - Drive Train/Track/Brake Systems
Drive Chain and Sprockets and Driveshaft
Brake System
Drive Belt
Drive Clutch
Driven Pulley
Drive Clutch/Driven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive Clutch/Driven Pulley
Troubleshooting Drive Belt
7 - Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Fox Air Shocks
Servicing Fox Zero Pro Shock Absorbers
Shaft Eyelet
Pressurizing Rebuildable Shocks
8 - Steering and Body
Steering Post
Ski
Drag Link
Tie Rods
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension - Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Belly Pan
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat/Cushion/Taillight Housing
Taillight/Brakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Rear Bumper/Snowflap
Tunnel/Chassis/Rear Bumper/Snowflap
Rear Storage Compartment
Headlight Assembly
Adjusting Headlight Aim

Snowmobile Wiring Diagram 2004


File Format: PDF
Language: English
Required Software: Adobe PDF Reader
Specifics: Indexed & Printable & High Quality
Compatible with all versions of Windows & Macintosh

Arctic Cat Snowmobile 2004 Service Repair Manual
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How to use:
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-How to Identify the exact Model/Year of the Vehicle:
With the Vehicle Identification Number (VIN). It is stamped into the chassis of the vehicle. The decal also displays pertinent production information about the year.

-How to get Help:
This manual is suitable for every person who has minimal technical knowledge. All the repair procedures are explained to the smallest detail. The use is very simple and intuitive, you only need an efficient and updated computer. For any help or to have a new download link just send an e-mail. I will answer as soon as possible. We stand behind our products and have had hundreds of satisfied customers.
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