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Komatsu D155AX-6 Galeo Bulldozer Workshop Repair Service Manual
This is a COMPLETE Service and Repair Manual for your Komatsu D155AX-6 Galeo Bulldozer. It covers every single detail.
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. All repair procedures are covered A-Z. This manual for Komatsu D155AX-6 Galeo Bulldozer makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
Fixing problems in your vehicle is a do-it-approach with the this Repair Manual for Komatsu D155AX-6 Galeo Bulldozer as they contain comprehensive instructions and procedures on how to fix the problems in your ride. Repair Manuals can come in handy especially when you have to do immediate repair. The durability of your vehicle/bike is unquestionable but you also know that no matter how tough they are, constant use can cause them to deteriorate. When this happens, and ultimately it will, you will have to replace them. Some car/bike parts are very simple to mount and do not require professional help. By having a trusty repair manual you not only save money but you also get to experience the fun of do-it-yourself projects. A repair manual comes with comprehensive details regarding technical data, diagrams, a complete list of car parts and pictures. Even the most novice can easily follow the step-by-step guides which are made simple by the illustrations and drawings. You can find a complete list of accessories that can further enhance the performance of your engine. This Repair Manual for Komatsu D155AX-6 Galeo Bulldozer can save you a lot of time. These packages are complete with all the information needs. You will surely enjoy browsing through the pages and learning how to repair the different parts. It makes you up-to-date and more knowledge. Now, you dont have to rely on your mechanic for the simplest repair. You can do it at the comfort of your garage. All pages are printable, so print off what you need and take it with you into the garage or workshop. This manual will never get dirty and rip as you can keep it safely on your PC and print the pages you need in matter of seconds.
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Format: PDF
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Komatsu D155AX-6 Galeo Bulldozer
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Table of contents
00 Index and foreword
Index
SEN00598-02
Organization list of the shop manual ................2
Table of contents................4
Foreword and general information
SEN00599-00
Foreword and general information .......................2
Safety notice ...............2
How to read the shop manual..........6
Explanation of terms for maintenance standard .............8
Handling electric equipment and hydraulic component ....... 10
How to read electric wire code....... 18
Method of disassembling and connecting push-pull type coupler ............... 21
Standard tightening torque table..................... 24
Conversion table.............. 28
01 Specification
Specification and technical data
SEN00601-00
Specification and technical data ..........2
Specification dimension drawings.....................2
Specifications..............3
Weight table ................9
Table of fuel, coolant and lubricants ............... 12
10 Structure, function and maintenance standard
Engine and cooling system
SEN00603-00
Engine and cooling system ..........2
Radiator, oil cooler .............2
Engine mount..............5
Cooling fan pump...............6
Cooling fan motor ............ 14
Power train system, Part 1
SEN00604-00
Power train system, Part 1 ...........2
Power train skeleton ..........2
Overall drawing of power train unit ...................4
Power train hydraulic piping drawing ................6
Damper, universal joint .............8
Torque converter, PTO............ 10
Torque converter control valve....... 19
Lockup clutch ECMV, stator clutch ECMV ............. 20
Transmission control........ 26
Transmission............. 28
Transmission ECMV ........ 40
Main relief valve and torque converter relief valve ....... 46
Lubrication relief valve ............ 48
Scavenging pump ............ 49
Power train and steering lubrication pump ............ 50
Power train system, Part 2
SEN00605-00
Power train system, Part 2 ...........2
HSS system ................2
HSS motor ..................4
Hydraulic, HSS pump ...... 14
Hydraulic oil cooler bypass valve.................... 37
Steering, brake control............ 38
D155AX-600 Index and foreword
SEN00598-02
Steering unit.............. 40
Brake control valve .......... 56
Brake ECMV............. 58
Parking brake solenoid valve......... 63
Sudden stop prevention valve ....... 65
Final drive ................. 67
Sprocket............. 71
Undercarriage and frame
SEN00606-00
Undercarriage and frame .............2
Track frame.................2
Recoil spring...............4
Idler......................6
Track roller..................8
Carrier roller.............. 10
Track shoe ................ 12
Main frame................ 18
Suspension............... 20
Hydraulic system
SEN00607-00
Hydraulic system............2
Work equipment hydraulic piping diagram ..............2
Work equipment control piping diagram ..................5
Work equipment control............6
Hydraulic tank and filter ............8
Accumulator.............. 10
PCCS lever............... 11
Work equipment lock valve..... 15
Control valve............. 16
Work equipment cylinder ........ 52
Piston valve .............. 54
Quick drop valve.............. 56
Self pressure reducing valve ......... 61
Work equipment
SEN00608-00
Work equipment .............2
Cylinder stay ...............2
Blade ...................4
Cutting edge, end bit .........6
Ripper ..................8
Cab and its attachments
SEN00609-00
Cab and its attachments........2
Cab mount + ROPS pin ............2
ROPS cab...................3
Air conditioner.............4
Electrical system
SEN00610-00
Electrical system ............2
Engine control.............2
Engine control system ..............3
Deceleration potentiometer ......4
Monitor system ...........5
Sensors ............. 23
Palm command control system ............... 26
20 Standard value table
Standard service value table
SEN00678-01
Standard value table for engine ..........2
Standard value table for engine .................2
Standard value table for machine .....................3
D155AX-6
5SEN00598-02
00 Index and foreword
30 Testing and adjusting
Testing and adjusting, Part 1
SEN00679-01
Testing and adjusting, Part 1 ........3
Tools for testing, adjusting, and troubleshooting.............3
Measuring engine speed ..........5
Measuring intake air pressure (boost pressure) .............7
Measuring exhaust temperature .......................8
Measuring exhaust gas color......... 10
Adjusting valve clearance ....... 11
Measuring compression pressure................... 12
Measuring blow-by pressure... 14
Measuring engine oil pressure....... 15
Handling fuel system parts ..... 16
Releasing residual pressure from fuel system.............. 16
Measuring fuel pressure ......... 17
Measuring fuel return rate and fuel leakage .......... 18
Bleeding air from fuel circuit ... 22
Measuring fuel circuit for leakage ................... 24
Testing and adjusting alternator belt tension ......... 25
Testing and adjusting air conditioner compressor belt tension ... 26
Measuring fan speed ....... 27
Measuring fan circuit oil pressure ................... 28
Bleeding air from fan pump..... 29
Adjusting fuel control dial and decelerator pedal .......... 30
Testing and adjusting, Part 2
SEN00680-01
Testing and adjusting, Part 2 ........3
Measuring power train oil pressure...................3
Adjusting transmission output shaft speed sensor ....... 11
Simple test procedure for brake performance .............. 12
Adjusting brake pedal ...... 13
Adjusting parking brake lever ........ 15
Emergency escape method when power train has trouble......... 17
Adjusting idler clearance......... 20
Testing and adjusting track shoe tension............... 21
Measuring and adjusting work equipment and HSS oil pressure ................ 22
Measuring control circuit basic pressure ............... 26
Measuring work equipment lock solenoid valve output pressure ................ 27
Emergency operation method when work equipment has trouble............... 28
Measuring ripper pin puller solenoid valve output pressure ....... 30
Testing parts which cause hydraulic drift of blade and ripper ..... 31
Measuring internal leakage of work equipment cylinder...... 32
Releasing residual pressure from work equipment cylinder ....... 33
Bleeding air from work equipment cylinder............ 33
Adjusting work equipment lock lever .............. 34
Adjusting blade ......... 35
Adjusting operator's cab ......... 37
Testing and adjusting, Part 3
SEN00681-01
Testing and adjusting, Part 3 ........2
Special functions of machine monitor (EMMS) ...............2
Testing and adjusting, Part 4
SEN00682-01
Testing and adjusting, Part 4 ........2
Handling of power supply circuit of engine controller ............2
Preparation work for troubleshooting of electrical system .....3
Pm Clinic..............5
6
D155AX-600 Index and foreword
SEN00598-02
40 Troubleshooting
General information on troubleshooting
SEN00851-00
General information on troubleshooting ...............2
Points to remember when troubleshooting ..............2
Sequence of events in troubleshooting ...................3
Check before troubleshooting..........4
Classification and procedures for troubleshooting..........5
Connector pin Nos. and connection table................8
T-boxes and T-adapters table........ 31
Troubleshooting by failure and error codes, Part 1
SEN00716-01
Troubleshooting by failure and error codes, Part 1 ............3
Failure codes table ............3
Before carrying out troubleshooting when failure code is displayed............ 10
Information in troubleshooting table ............... 14
Failure code [1500L0] Transmission clutch: Abnormal........ 16
Failure code [15SAL1] Forward clutch: Fill high ........... 17
Failure code [15SALH] Forward clutch: Fill low............ 18
Failure code [15SBL1] Reverse clutch: Fill high........... 19
Failure code [15SBLH] Reverse clutch: Fill low............ 20
Failure code [15SEL1] Speed 1st clutch: Fill high ........ 21
Failure code [15SELH] Speed 1st clutch: Fill low ......... 22
Failure code [15SFL1] Speed 2nd clutch: Fill high ....... 23
Failure code [15SFLH] Speed 2nd clutch: Fill low ........ 24
Failure code [15SGL1] Speed 3rd clutch: Fill high ....... 25
Failure code [15SGLH] Speed 3rd clutch: Fill low ........ 26
Failure code [15SJL1] L/U: Fill high................ 28
Failure code [15SJLH] L/U: Fill low ................ 30
Failure code [2301L1] Right brake: Fill high .......... 32
Failure code [2301LH] Right brake: Fill low........... 33
Failure code [2302L1] Left brake: Fill high ............ 34
Failure code [2302LH] Left brake: Fill low ............. 35
Failure code [7RFAKA] ECM HOLD RELAY: Disconnection ...... 36
Failure code [AA10NX] Air Cleaner Clogging............... 38
Failure code [AB00MA] Battery Charge Abnormal ....... 40
Failure code [B@BAZG] Eng Oil PressLow .......... 42
Failure code [B@BCNS] Eng Water Overheat ............. 42
Failure code [B@BCZK] Eng Water Level Low ............ 43
Failure code [B@CENS] T/C Oil Overheat............ 43
Failure code [B@HANS] Hyd Oil Overheat ........... 44
Troubleshooting by failure and error codes, Part 2
SEN00717-01
Troubleshooting by failure and error codes, Part 2 ............4
Failure code [CA111] EMC Critical Internal Failure ........4
Failure code [CA115] Eng Ne and Bkup Speed Sens Error .........6
Failure code [CA122] Chg Air Press Sensor High Error........8
Failure code [CA123] Chg Air Press Sensor Low Error....... 10
Failure code [CA131] Throttle Sensor High Error ......... 12
Failure code [CA132] Throttle Sensor Low Error.......... 14
Failure code [CA135] Eng Oil Press Sensor High Error ...... 16
Failure code [CA141] Eng Oil Press Sensor Low Error....... 18
Failure code [CA144] Coolant Temp Sens High Error ......... 20
Failure code [CA145] Coolant Temp Sens Low Error .......... 22
Failure code [CA153] Chg Air Temp Sensor High Error ...... 24
Failure code [CA154] Chg Air Temp Sensor Low Error ....... 26
Failure code [CA187] Sens Supply 2 Volt Low Error ........... 26
Failure code [CA221] Ambient Press Sens High Error........ 28
Failure code [CA222] Ambient Press Sens Low Error......... 30
Failure code [CA227] Sens Supply 2 Volt High Error .......... 32
D155AX-6
7SEN00598-02
00 Index and foreword
Failure code [CA234] Eng Overspeed ............ 34
Failure code [CA238] Ne Speed Sens Supply Volt Error ..... 36
Failure code [CA263] Fuel Temp Sensor High Error ........... 38
Failure code [CA265] Fuel Temp Sensor Low Error ............ 39
Failure code [CA271] PCV1 Short Error ................ 40
Failure code [CA272] PCV1 Open Error................ 41
Failure code [CA273] PCV2 Short Error ................ 42
Failure code [CA274] PCV2 Open Error................ 43
Failure code [CA322] Inj #1 (L#1) Open/Short Error ........... 44
Failure code [CA323] Inj #5 (L#5) Open/Short Error ........... 45
Failure code [CA324] Inj #3 (L#3) Open/Short Error ........... 46
Failure code [CA325] Inj #6 (L#6) Open/Short Error ........... 47
Failure code [CA331] Inj #2 (L#2) Open/Short Error ........... 48
Failure code [CA332] Inj #4 (L#4) Open/Short Error ........... 49
Failure code [CA342] Calibration Code Incompatibility ....... 50
Failure code [CA351] Injectors Drive Circuit Error........ 52
Failure code [CA352] Sens Supply 1 Volt Low Error ........... 54
Failure code [CA386] Sens Supply 1 Volt High Error .......... 56
Failure code [CA441] Battery Voltage Low Error .......... 58
Failure code [CA442] Battery Voltage High Error ......... 58
Failure code [CA449] Rail Press Very High Error ......... 59
Failure code [CA451] Rail Press Sensor High Error............ 60
Failure code [CA452] Rail Press Sensor Low Error...... 62
Failure code [CA553] Rail Press High Error .......... 62
Failure code [CA554] Rail Press Sensor In Range Error..... 63
Failure code [CA559] Rail Press Low Error ........... 64
Failure code [CA689] Eng Ne Speed Sensor Error ...... 68
Troubleshooting by failure and error codes, Part 3
SEN00718-01
Troubleshooting by failure and error codes, Part 3 ............3
Failure code [CA731] Eng Bkup Speed Sens Phase Error...........3
Failure code [CA757] All Continuous Data Lost Error ...........3
Failure code [CA778] Eng Bkup Speed Sensor Error............4
Failure code [CA1228] EGR Valve Servo Error 1 ...........6
Failure code [CA1625] EGR Valve Servo Error 2 ...........7
Failure code [CA1626] BP Valve Sol Current High Error .......8
Failure code [CA1627] BP Valve Sol Current Low Error...... 10
Failure code [CA1628] Bypass Valve Servo Error 1 ........... 11
Failure code [CA1619] Bypass Valve Servo Error 2 ........... 12
Failure code [CA1631] BP Valve Pos Sens High Error........ 14
Failure code [CA1632] BP Valve Pos Sens Low Error ........ 16
Failure code [CA1633] KOMNET Datalink Timeout Error.... 18
Failure code [CA1642] EGR Inlet Press Sens Low Error .... 20
Failure code [CA1653] EGR Inlet Press Sens High Error.... 22
Failure code [CA2185] Throt Sens Sup Volt High Error....... 24
Failure code [CA2186] Throt Sens Sup Volt Low Error ....... 26
Failure code [CA2249] Rail Press Very Low Error........ 26
Failure code [CA2271] EGR Valve Pos Sens High Error..... 28
Failure code [CA2272] EGR Valve Pos Sens Low Error ..... 30
Failure code [CA2351] EGR Valve Sol Current High Error ......... 32
Failure code [CA2352] EGR Valve Sol Current Low Error... 34
Failure code [CA2555] Grid Htr Relay Volt Low Error.......... 35
Failure code [CA2556] Grid Htr Relay Volt High Error......... 36
Failure code [D110KA] Battery relay: Disconnection ........... 38
Failure code [D110KB] Battery Relay: Drive Short Circuit ... 40
Failure code [D130KA] Neutral relay: Disconnection........... 42
Failure code [D130KB] Neutral relay: Short circuit ....... 44
Failure code [D161KA] Back-up alarm relay: Disconnection ...... 46
Failure code [D161KB] Back-up alarm relay: Short circuit... 48
8
D155AX-600 Index and foreword
SEN00598-02
Failure code [D190KA] ACC signal relay: Disconnection .... 50
Failure code [D190KB] ACC signal relay: Short circuit........ 52
Failure code [D5ZKKX] Throttle Dial: Out of normal range ........ 54
Failure code [DAFRKR] CAN Disconnection (Monitor) ....... 56
Failure code [DB2RKR] CAN Disconnection (Engine controller)................. 58
Failure code [DB90KK] WE controller: Source voltage reduction................ 60
Failure code [DB90KR] PT controller: Can communication lost .................. 62
Troubleshooting by failure and error codes, Part 4
SEN00719-01
Troubleshooting by failure and error codes, Part 4 ............3
Failure code [DB90KT] WE controller: Abnormality in controller ...................3
Failure code [DB95KK] WE controller: Source voltage reduction..................4
Failure code [DB97KK] WE controller: Source voltage reduction..................6
Failure code [DB99KQ] WE controller: Type select signal ...........8
Failure code [DB9RKR] WE controller: Can communication lost ................ 10
Failure code [DBE0KK] PT controller: Source voltage reduction................. 12
Failure code [DBE0KT] PT controller: Abnormality in controller .................. 14
Failure code [DBE6KK] PT controller: Source voltage reduction................. 16
Failure code [DBE7KK] PT controller: Source voltage reduction................. 18
Failure code [DBE9KQ] PT controller: Type select signal ... 20
Failure code [DD12KA] Shift up Sw: Disconnection ............ 22
Failure code [DD12KB] Shift up Sw: Short circuit......... 24
Failure code [DD13KA] Shift down Sw: Disconnection ....... 26
Failure code [DD13KB] Shift down Sw: Short circuit ........... 28
Failure code [DD14KA] Parking lever Sw: Disconnection ... 30
Failure code [DD14KB] Parking lever Sw: Short circuit....... 32
Failure code [DDDDKA] Back up brake Sw: Disconnection ....... 34
Failure code [DDDDKB] Back up brake Sw: Short circuit.... 36
Failure code [DDDDKX] Back up brake Sw: Signal mismatch ... 38
Failure code [DDN7KA] WEQ Knob Sw (down): Disconnection.................. 40
Failure code [DDN7KB] WEQ Knob Sw (down): Short circuit .... 42
Failure code [DDN9KA] WEQ Knob Sw (up): Disconnection ..... 44
Failure code [DDN9KB] WEQ Knob Sw (up): Short circuit......... 46
Failure code [DDNLKA] Weq lock Sw: Disconnection ......... 48
Failure code [DDNLKB] Weq lock Sw: Short circuit...... 50
Failure code [DDTSL1] S/C: Fill high.............. 52
Failure code [DDTSLH] S/C: Fill low .............. 54
Troubleshooting by failure and error codes, Part 5
SEN00720-01
Troubleshooting by failure and error codes, Part 5 ............3
Failure code [DFA4KX] BL lever 1: Out of normal range.......3
Failure code [DFA4KZ] BL lever: Disconnection or short circuit....................3
Failure code [DFA4L8] BL lever: Signal mismatch .........4
Failure code [DFA5KA] BL lever 1: Disconnection .........6
Failure code [DFA5KB] BL lever 1: Short circuit ............8
Failure code [DFA6KA] BL lever 2: Disconnection ....... 10
Failure code [DFA6KB] BL lever 2: Short circuit........... 12
Failure code [DFA7KX] BT lever 1: Out of normal range..... 14
Failure code [DFA7KZ] BT lever: Disconnection or short circuit.................. 14
Failure code [DFA7L8] BT lever: Signal mismatch ....... 15
Failure code [DFA8KA] BT lever 1: Disconnection ....... 16
Failure code [DFA8KB] BT lever 1: Short circuit........... 18
Failure code [DFA9KA] BT lever 2: Disconnection ....... 20
Failure code [DFA9KB] BT lever 2: Short circuit........... 22
Failure code [DFAAKX] RL lever 1: Out of normal range .... 24
Failure code [DFAAKZ] RL lever: Disconnection or short circuit ................. 24
Failure code [DFAAL8] RL lever: Signal mismatch....... 25
Failure code [DFABKA] RL lever 1: Disconnection....... 26
Failure code [DFABKB] RL lever 1: Short circuit .......... 28
D155AX-6
9SEN00598-02
00 Index and foreword
Failure code [DFACKA] RL lever 2: Disconnection....... 30
Failure code [DFACKB] RL lever 2: Short circuit .......... 32
Failure code [DFADKX] RL lever 1: Out of normal range .... 34
Failure code [DFADKZ] RL lever: Disconnection or short circuit ................. 34
Failure code [DFADL8] RL lever: Signal mismatch....... 35
Failure code [DFAEKA] RL lever 1: Disconnection....... 36
Failure code [DFAEKB] RL lever 1: Short circuit .......... 38
Failure code [DFAFKA] RL lever 2: Disconnection ....... 40
Failure code [DFAFKB] RL lever 2: Short circuit........... 42
Failure code [DGT1KA] T/C oil temp sensor: Abnormal ...... 44
Failure code [DGT1KX] T/C oil temp sensor: Abnormal ...... 46
Failure code [DH21KA] Weq pressure sensor: Disconnection ... 48
Failure code [DH21KB] Weq pressure sensor: Short circuit ....... 50
Failure code [DHT5KA] T/C in-pressure sensor: Disconnection.................. 52
Failure code [DHT5KB] T/C in-pressure sensor: Short circuit .... 54
Failure code [DHT7KA] T/C out-pressure sensor: Disconnection ............... 56
Failure code [DHT7KB] T/C out-pressure sensor: Short circuit ................... 58
Failure code [DK10KX] Fuel control Dial: Out of normal range ................... 60
Troubleshooting by failure and error codes, Part 6
SEN00721-01
Troubleshooting by failure and error codes, Part 6 ............4
Failure code [DK30KA] ST lever 1: Disconnection .........4
Failure code [DK30KB] ST lever 1: Short circuit.............6
Failure code [DK30KX] ST lever 1: Out of normal range.......8
Failure code [DK30KZ] RL lever: Disconnection or short circuit....................8
Failure code [DK30L8] ST lever: Signal mismatch .........9
Failure code [DK31KA] ST lever 2: Disconnection ....... 10
Failure code [DK31KB] ST lever 2: Short circuit........... 12
Failure code [DK40KA] Brake potentiometer: Disconnection ..... 14
Failure code [DK40KB] Brake potentiometer: Short circuit......... 16
Failure code [DK55KX] FR lever: Out of normal range........ 18
Failure code [DK55KZ] FR lever: Disconnection or short circuit.................. 18
Failure code [DK55L8] FR lever: Signal mismatch ....... 19
Failure code [DK56KA] FR lever 1: Disconnection ....... 20
Failure code [DK56KB] FR lever 1: Short circuit........... 22
Failure code [DK57KA] FR lever 2: Disconnection ....... 24
Failure code [DK57KB] FR lever 2: Short circuit........... 26
Failure code [DKH1KA] Pitch angle sensor: Disconnection ....... 28
Failure code [DKH1KB] Pitch angle sensor: Short circuit .... 30
Failure code [DLT3KA] T/M out-speed sensor: Disconnection ... 32
Failure code [DLT3KB] T/M out-speed sensor: Abnormal ... 33
Failure code [DW7BKA] Fan rev EPC: Disconnection......... 34
Failure code [DW7BKB] Fan rev EPC: Short circuit ............ 35
Failure code [DWN1KA] Hss EPC1: Disconnection ............ 36
Failure code [DWN1KB] Hss EPC1: Short circuit ......... 37
Failure code [DWN1KY] Hss EPC1: Short circuit ......... 38
Failure code [DWN2KA] Hss EPC2: Disconnection ............ 39
Failure code [DWN2KB] Hss EPC2: Short circuit ......... 40
Failure code [DWN2KY] Hss EPC2: Short circuit ......... 41
Failure code [DWN3KA] Ssp solenoid: Disconnection ........ 42
Failure code [DWN3KB] Ssp solenoid: Short circuit ............ 44
Failure code [DWN3KY] Ssp solenoid: Short circuit ............ 46
Failure code [DWN5KA] Fan pump solenoid: Disconnection ..... 48
Failure code [DWN5KB] Fan pump solenoid: Short circuit ......... 49
Failure code [DXA0KA] TVC Sol.: Disconnection......... 50
Failure code [DXA0KB] TVC Sol.: Short circuit ............ 51
Failure code [DXA0KY] TVC Sol.: Short circuit ........... 52
Failure code [DXH1KA] Lock-up ECMV: Disconnection ...... 54
Failure code [DXH1KB] Lock-up ECMV: Short circuit.......... 56
D155AX-600 Index and foreword
SEN00598-02
Failure code [DXH1KY] Lock-up ECMV: Short circuit ......... 58
Failure code [DXH4KA] 1st clutch ECMV: Disconnection ... 60
Troubleshooting by failure and error codes, Part 7
SEN00722-01
Troubleshooting by failure and error codes, Part 7 ............3
Failure code [DXH4KB] 1st clutch ECMV: Short circuit .........3
Failure code [DXH4KY] 1st clutch ECMV: Short circuit .........4
Failure code [DXH5KA] 2nd clutch ECMV: Disconnection ...........5
Failure code [DXH5KB] 2nd clutch ECMV: Short circuit........6
Failure code [DXH5KY] 2nd clutch ECMV: Short circuit........7
Failure code [DXH6KA] 3rd clutch ECMV: Disconnection .....8
Failure code [DXH6KB] 3rd clutch ECMV: Short circuit.........9
Failure code [DXH6KY] 3rd clutch ECMV: Short circuit....... 10
Failure code [DXH7KA] R clutch ECMV: Disconnection...... 11
Failure code [DXH7KB] R clutch ECMV: Short circuit ......... 12
Failure code [DXH7KY] R clutch ECMV: Short circuit ......... 13
Failure code [DXH8KA] F clutch ECMV: Disconnection ...... 14
Failure code [DXH8KB] F clutch ECMV: Short circuit.......... 15
Failure code [DXH8KY] F clutch ECMV: Short circuit.......... 16
Failure code [DXHBKA] Right brake ECMV: Disconnection....... 18
Failure code [DXHBKB] Right brake ECMV: Short circuit ... 20
Failure code [DXHBKY] Right brake ECMV: Short circuit ... 22
Failure code [DXHCKA] Left brake ECMV: Disconnection ......... 24
Failure code [DXHCKB] Left brake ECMV: Short circuit...... 26
Failure code [DXHCKY] Left brake ECMV: Short circuit...... 28
Failure code [DXHRKA] Blade up EPC: Disconnection....... 30
Failure code [DXHRKB] Blade up EPC: Short circuit .......... 31
Failure code [DXHRKY] Blade up EPC: Short circuit .......... 32
Failure code [DXHSKA] Blade down EPC: Disconnection ......... 33
Failure code [DXHSKB] Blade down EPC: Short circuit...... 34
Failure code [DXHSKY] Blade down EPC: Short circuit...... 35
Failure code [DXHTKA] Blade left 1 EPC: Disconnection ... 36
Failure code [DXHTKB] Blade left 1 EPC: Short circuit ....... 37
Failure code [DXHTKY] Blade left 1 EPC: Short circuit ....... 38
Failure code [DXHUKA] Blade right 1 EPC: Disconnection........ 39
Failure code [DXHUKB] Blade right 1 EPC: Short circuit .... 40
Failure code [DXHUKY] Blade right 1 EPC: Short circuit .... 41
Failure code [DXHWKA] Ripper up EPC: Disconnection .... 42
Failure code [DXHWKB] Ripper up EPC: Short circuit ........ 43
Failure code [DXHWKY] Ripper up EPC: Short circuit ........ 44
Failure code [DXHXKA] Ripper down EPC: Disconnection........ 45
Failure code [DXHXKB] Ripper down EPC: Short circuit .... 46
Failure code [DXHXKY] Ripper down EPC: Short circuit .... 47
Failure code [DXHYKA] Ripper Tilt In EPC: Disconnection........ 48
Failure code [DXHYKB] Ripper Tilt In EPC: Short circuit .... 49
Failure code [DXHYKY] Ripper Tilt In EPC: Short circuit .... 50
Failure code [DXHZKA] Ripper Tilt Back EPC: Disconnection ... 51
Failure code [DXHZKB] Ripper Tilt Back EPC: Short circuit....... 52
Failure code [DXHZKY] Ripper Tilt Back EPC: Short circuit....... 53
Failure code [DXJ4KA] Weq lock Sol.: Disconnection......... 54
Failure code [DXJ4KB] Weq lock Sol.: Short circuit ............ 55
Troubleshooting by failure and error codes, Part 8
SEN00723-01
Troubleshooting by failure and error codes, Part 8.........2
Failure code [DXJ8KA] Blade left 2 EPC: Disconnection ......2
Failure code [DXJ8KB] Blade left 2 EPC: Short circuit ..........3
Failure code [DXJ8KY] Blade left 2 EPC: Short circuit ..........4
Failure code [DXJ9KA] Blade right 2 EPC: Disconnection ...........5
Failure code [DXJ9KB] Blade right 2 EPC: Short circuit........6
Failure code [DXJ9KY] Blade right 2 EPC: Short circuit........7
D155AX-6
11SEN00598-02
00 Index and foreword
Failure code [DXJAKA] Q-drop EPC: Disconnection.............8
Failure code [DXJAKB] Q-drop EPC: Short circuit ....... 10
Failure code [DXJAKY] Q-drop EPC: Short circuit ....... 12
Failure code [DXJBKA] S/C ECMV: Disconnection ...... 14
Failure code [DXJBKB] S/C ECMV: Short circuit.......... 16
Failure code [DXJBKY] S/C ECMV: Short circuit.......... 18
Troubleshooting of electrical system (E-mode)
SEN00807-01
Troubleshooting of electrical system (E-mode) ...........3
Before carrying out troubleshooting for electrical system ......3
Information in troubleshooting table..................7
E-1 When starting switch turned ON, machine monitor displays nothing ............8
E-2 When starting switch turned ON (before startingengine), basic check item lights up ...... 10
E-3 Engine does not start (Engine does not turn)........ 12
E-4 Preheater does not operate .................... 14
E-5 Precaution item lights up while engine is running ........ 18
E-6 Emergency stop item lights up while engine is running ...... 20
E-7 Engine coolant temperature gauge does not indicate normally .................. 22
E-8 Fuel level gauge does not indicate normally ......... 23
E-9 Power train oil temperature gauge (multi-gauge) does not indicate normally ........... 25
E-10 Hydraulic temperature gauge (multi-gauge) does not indicate normally.......... 26
E-11 Contents of display by machine monitor are different from applicable machine ..... 29
E-12 Machine monitor does not display some items .......... 29
E-13 Function switch does not work .............. 29
E-14 Operation mode does not change................ 30
E-15 Gearshift mode does not change ................. 30
E-16 Customize function does not operate normally .......... 31
E-17 Customize memory function does not normally ......... 31
E-18 Float mode does not change................. 32
E-19 Alarm buzzer cannot be stopped ................. 32
E-20 Air conditioner does not operate normally (including air conditioner fault history) ......... 33
E-21 When starting switch is turned OFF, service meter is not displayed ......... 46
E-22 Machine monitor cannot be set in service mode........ 46
E-23 Ripper pin puller cylinder does not operate......... 48
E-24 Backup alarm does not sound or does not stop......... 50
E-25 Headlamp, rear lamp, and ripper point lamp do not light up .............. 52
E-26 Windshield wiper and window washer do not operate ...... 56
E-27 KOMTRAX system does not operate normally .......... 72
Troubleshooting of hydraulic and mechanical system (H-mode)
SEN00808-00
Troubleshooting of hydraulic and mechanical system (H-mode)......3
Information in troubleshooting table..................3
H-1 Power is low (Drawbar pull is low) ...................4
H-2 Machine does not travel (at 2nd or 3rd gear speed) ......5
H-3 Machine does not start at any gear speed..............6
H-4 Machine can travel only forward or in reverse ........7
H-5 When gear speed or travel direction is changed, time lag is large ...............8
H-6 Machine cannot be steered (Machine does not turn right or left)..................9
H-7 Steering speed or steering force is low ............9
H-8 Brake does not work ....... 10
H-9 Power train oil is overheated................... 11
H-10 Abnormal sound comes out from around HSS pump or HSS motor......... 12
H-11 Speed of all work equipment is low .............. 13
H-12 No work equipment moves ................... 14
H-13 Blade lift speed or power is low ............ 15
H-14 Blade tilt speed or power is low ............ 16
H-15 Ripper lift speed or power is low .................. 17
H-16 Ripper tilt speed or power is low .................. 18
H-17 Hydraulic drift of blade lift is large ................ 18
D155AX-600 Index and foreword
SEN00598-02
H-18 Hydraulic drift of blade tilt is large ................ 19
H-19 Hydraulic drift of ripper lift is large................ 19
H-20 Ripper pin puller cylinder does not operate ........ 20
H-21 Blade does not pitch .... 20
H-22 Abnormal sound comes out from around work equipment pump ............. 21
Troubleshooting of engine (S-mode)
SEN00852-01
Troubleshooting of engine (S-mode)....................3
Method of using troubleshooting chart ...................3
S-1 Starting performance of engine is poor ...........6
S-2 Engine does not start ........8
S-3 Engine does not pick up smoothly ................. 12
S-4 Engine stops during operation ................ 13
S-5 Engine does not rotate smoothly ............ 14
S-6 Engine lack output (or lacks power)............... 15
S-7 Exhaust gas is black (incomplete combustion) ............ 16
S-8 Oil consumption is excessive (or exhaust gas is blue) ....... 18
S-9 Oil becomes dirty quickly ...... 19
S-10 Fuel consumption is excessive ............. 20
S-11 Oil is in coolant (or coolant spurts back or coolant level goes............ 21
S-12 Oil pressure drops......... 22
S-13 Oil level rises (Entry of coolant or fuel) ............... 24
S-14 Coolant temperature becomes too high (Overheating)..... 26
S-15 Abnormal noise is made ...... 27
S-16 Vibration is excessive ... 28
50 Disassembly and assembly
General information on disassembly and assembly
SEN01204-00
General information on disassembly and assembly...........2
How to read this manual...........2
List of adhesives................4
Special tool list............7
Engine and cooling system
SEN01205-00
Engine and cooling system ..........2
Removal and installation of fuel supply pump assembly .......2
Removal and installation of fuel injector assembly .........6
Removal and installation of cylinder head assembly ........... 11
Removal and installation of radiator assembly ............. 22
Removal and installation of aftercooler assembly ........ 24
Removal and installation of engine assembly .............. 26
Removal and installation of engine hood assembly ............ 30
Power train, Part 1
SEN01206-00
Power train, Part 1 ................2
Removal and installation of damper assembly ...............2
Disassembly and assembly of damper assembly...........5
Removal and installation of power train unit assembly........ 11
Disconnection and connection of power train unit assembly...... 15
90 Diagrams and drawings
Hydraulic circuit diagram
SEN00616-01
Hydraulic circuit diagram..............3
Power train hydraulic circuit diagram................3
Hydraulic circuit diagram (1/2).........5
Hydraulic circuit diagram (2/2).........7
Electrical circuit diagram
SEN00617-02
Electrical circuit diagram ..............3
D155AX-6
13SEN00598-02
00 Index and foreword
Electrical circuit diagram...........Connectors table and arrangement drawing............14
---------------------------------
And A LOT MORE....---------------------------------
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