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Eagle Tugs TT-10 TT-12 Workshop Service Repair Manual + Parts Catalog # 1 Download
With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently.
Below is an example of the topics this manual covers, an absolute wealth of information at your fingertips.
Model Covered:
Eagle Tugs TT10 TT12 Engine Type: Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models With H30 Display
Service Manual Covers:
INTRODUCTION ....................................................................................................................... 3
PURPOSE & USE OF THIS MANUAL ......................................................................................................................... 3
TECHNICAL ASSISTANCE .......................................................................................................................................... 3
ORDERING SPARE/SERVICE PARTS .......................................................................................................................... 3
CONTACT INFORMATION ......................................................................................................................................... 3
WARRANTY ................................................................................................................................ 8
VEHICLE ID INFORMATION ..................................................................................................................................... 8
WARRANTY INFORMATION ...................................................................................................................................... 9
Eagle Warranty Registration ..........................................................................................................................10
Yanmar warranty registration .........................................................................................................................10
Authorized Yanmar Distributor information ...............................................................................................10
EAGLE TUGS SERVICE BULLETIN ESB-02-08 ............................................................................................................11
SAFETY INFORMATION ............................................................................................................................................12
SERVICE PARTS ILLUSTRATIONS & DETAIL ............................................................... 13
IDENTIFICATION KEY ..............................................................................................................................................13
POWER TRAIN .........................................................................................................................................................14
Engine Dress Yanmar Tier II & Tier III Engines ........................................................................................14
Alternator Yanmar Tier II Engine ...................................................................................................................16
Alternator Yanmar Tier III Engine .................................................................................................................17
Alternator (High Output) Yanmar Tier II Engine with Cab or Accessory Options ...............................18
Alternator (High Output) Yanmar Tier III Engine with Cab or Accessory Options ..............................19
Head Cover Assembly Yanmar Tier II & Tier III Engines ...........................................................................20
Cylinder Block Assembly Yanmar Tier II Engine ........................................................................................22
Cylinder Block Assembly Yanmar Tier III Engine .......................................................................................24
Crankshaft & Piston Yanmar Tier II Engine ..................................................................................................26
Crankshaft & Piston Yanmar Tier III Engine ................................................................................................28
Camshaft & Driving Gear Yanmar Tier II Engine ........................................................................................30
Camshaft & Driving Gear Yanmar Tier III Engine .......................................................................................32
Governor Assembly Yanmar Tier III Engine Only .......................................................................................34
Oil Pan Assembly Yanmar Tier II & Tier III Engines ...................................................................................35
Lube, Oil System Yanmar Tier II & Tier III Engines ....................................................................................36
Lube Oil Lines Yanmar Tier II Engine ...........................................................................................................38
Lube Oil Lines Yanmar Tier III Engine .........................................................................................................40
Gear Housing Yanmar Tier II Engine ............................................................................................................42
Gear Housing Yanmar Tier III Engine ...........................................................................................................44
Turbo Charger Yanmar Tier II Engine ...........................................................................................................46
Turbo Charger Yanmar Tier III Engine ..........................................................................................................47
Engine Gaskets Yanmar Tier II Engine ..........................................................................................................48
Engine Gaskets Yanmar Tier III Engine .......................................................................................................50
COOLING SYSTEM....................................................................................................................................................52
Engine Cooling System Yanmar Tier II .........................................................................................................52
Engine Cooling System Yanmar Tier III ........................................................................................................54
Radiator and Transmission Cooler Yanmar Tier II & Tier III .....................................................................56
TRANSMISSION ........................................................................................................................................................58
Transaxle Mounting & Misc. Parts .................................................................................................................58
Transaxle Case Extension & Retainer ............................................................................................................ 60
DRIVELINE ............................................................................................................................................................... 62
Driveshaft Assembly-Front ............................................................................................................................. 62
Driveshaft Assembly-Rear .............................................................................................................................. 63
AXLES ...................................................................................................................................................................... 64
Axle AssemblyFront Drive ......................................................................................................................... 64
Axle AssemblyRear ...................................................................................................................................... 66
Axle Assembly Breakdown-Front Drive ....................................................................................................... 68
Axle Assembly BreakdownRear Drive ..................................................................................................... 74
Recommended Axle Torque Specs ................................................................................................................. 78
BRAKES .................................................................................................................................................................... 79
Caliper Brake Assembly-Front ........................................................................................................................ 79
Drum Brake Assembly-Rear ........................................................................................................................... 80
Parking Brake Actuator Assembly ................................................................................................................. 82
Brake Actuator Assembly ............................................................................................................................... 84
Service Brake Assembly ................................................................................................................................... 86
HYDRAULIC SYSTEM ............................................................................................................................................... 88
Hydraulic Steering System Breakdown With Prince Pump ....................................................................... 88
Hydraulic Steering System Breakdown With Materis Pump ..................................................................... 90
Hydraulic Assist Schematic ............................................................................................................................. 93
FUEL SYSTEM .......................................................................................................................................................... 94
Fuel System Yanmar Tier II & Tier III ............................................................................................................ 94
Fuel Injection Pump Yanmar Tier II ............................................................................................................... 96
Fuel Injection Lines & Nozzle Yanmar Tier II .............................................................................................. 97
Fuel Injection Pump Yanmar Tier III ............................................................................................................. 98
Fuel Injection Lines & Nozzle Yanmar Tier III ............................................................................................. 99
Engine Fuel Line Yanmar Tier II ................................................................................................................... 100
Engine Fuel Line Yanmar Tier III ................................................................................................................. 102
AIR CLEANER ........................................................................................................................................................ 104
Air Cleaner Assembly Diesel ..................................................................................................................... 104
EXHAUST & INTAKE SYSTEM ................................................................................................................................ 105
Exhaust System Yanmar Tier II & Tier III Engines .................................................................................... 105
Exhaust Manifold Yanmar Tier II Engine .................................................................................................... 106
Intake Manifold Yanmar Tier II Engine ....................................................................................................... 107
Exhaust Manifold Yanmar Tier III Engine .................................................................................................. 108
Intake Manifold Yanmar Tier III Engine ..................................................................................................... 110
OPERATOR COMPARTMENT .................................................................................................................................. 112
Accelerator Pedal Assembly Yanmar Tier III Engine ............................................................................... 112
Accelerator Pedal Assembly Yanmar Tier II Engine .................................................................................. 113
Instrument Panel ............................................................................................................................................. 114
Quick Start Guide ........................................................................................................................................... 115
Transmission Control ..................................................................................................................................... 116
ELECTRIAL SCHEMATICS ..................................................................................................................................... 117
Dash Wiring Diagram ................................................................................................................................... 117
Yanmar Engine Wire Harness Tier II Engine .............................................................................................. 118
Yanmar Engine Wire Harness Tier III Engine ............................................................................................ 120
Vehicle Wiring Harness Yanmar Tier II Engine ......................................................................................... 122
Vehicle Wiring Harness Yanmar Tier III Engine ........................................................................................ 124
CE Option-Operator Presence Circuit Wiring Diagram ...........................................................................126
Cab Option Wiring Diagram ........................................................................................................................127
LIGHTS & ELECTRICAL .........................................................................................................................................128
Headlights, taillights & Spotlight Assembly ...............................................................................................128
OTHER ASSEMBLIES ..............................................................................................................................................130
Body & Seat Assembly ...................................................................................................................................130
WHEELS & TIRES ...................................................................................................................................................131
Wheel & Tire Assembly .................................................................................................................................131
OPTIONS ................................................................................................................................................................132
Hitch Options ..................................................................................................................................................132
Strobe, Beacon & Floor Mats .........................................................................................................................133
Cab Option .......................................................................................................................................................134
Cab Heater ......................................................................................................................................................136
Additional Options (If required) ................................................................................................................. A-1
MAINTENANCE ................................................................................................................... 138
Daily Operator Responsibilities & Filter Reference ...................................................................................138
Lubrication Chart ..........................................................................................................................................139
Preventative Maintenance Schedule ............................................................................................................140
TT10TT12 Specifications & Capacities ....................................................................................................142
Yanmar Engine Trouble Shooting ..............................................................................................................144
Tool List ..........................................................................................................................................................146
Tips for All Weather Traction .......................................................................................................................148
Front End Alignment Procedure ..................................................................................................................149
This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. You can also print this entire manual if you would like to have a hardcopy.
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service, workshop, repair, shop, wsm, fsm, pdf, download, manual, specifications, lube points, oil types, periodic maintenance and tune-up procedures, engine servicing, disassembly, reassembly, engine removal, fuel and lubrication systems, carb rebuild, carb adjustments, electrical system, ignition, charging, starter, battery, switches, chassis, wheels, brakes, steering, suspension, axles, chassis assembly, servicing information, wiring diagrams, wire/cable/hose routing, tools, tightening torques, service data, complete engine service, fuel system service, all factory repair procedures, gearbox, exhaust system, suspension, fault finding, clutch removal and installation, front suspension, bodywork, gearbox service, gearbox removal and installation, cooling system, detailed specifications, transmission, factory maintenance schedules, electrics, engine firing order, brake servicing procedures, u-joint service procedures, cv joint service procedures, timing chain service, exhaust service,
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