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HP Color LaserJet CP5220 Series, Service Manual & Parts List
This service manual, is the full HP COLOR LASERJET CP5220 Service Repair Manual.
This manual, HP COLOR LASERJET CP5220, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your HP COLOR LASERJET CP5220 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of HP COLOR LASERJET CP5220 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
1. THEORY OF OPERATION
BASIC OPERATION
MAJOR PRODUCT SYSTEMS
PRODUCT BLOCK DIAGRAM
SEQUENCE OF OPERATION
NORMAL SEQUENCE OF OPERATION
FORMATTER-CONTROL SYSTEM
SLEEP MODE
INPUT/OUTPUT
CPU
MEMORY
FIRMWARE
NONVOLATILE MEMORY
PJL OVERVIEW
PML
CONTROL PANEL
ENGINE-CONTROL SYSTEM
DC CONTROLLER
MOTORS
FANS
FUSER-CONTROL CIRCUIT
FUSER TEMPERATURE CONTROL
FUSER PROTECTIVE FUNCTION
FUSER FAILURE DETECTION
LOW-VOLTAGE POWER SUPPLY
OVERCURRENT/OVERVOLTAGE PROTECTION
HIGH-VOLTAGE POWER SUPPLY
LASER SCANNER SYSTEM
LASER FAILURE DETECTION
IMAGE-FORMATION SYSTEM
ELECTROPHOTOGRAPHIC PROCESS
IMAGE FORMATION PROCESS
LATENT-IMAGE FORMATION BLOCK
PRE-EXPOSURE
PRIMARY CHARGING
LASER BEAM EXPOSURE
DEVELOPING BLOCK
TRANSFER BLOCK
PRIMARY TRANSFER
SECONDARY TRANSFER
SEPARATION
FUSING BLOCK
ITB CLEANING BLOCK
DRUM CLEANING BLOCK
PRINT CARTRIDGES
MEMORY TAG
CARTRIDGE PRESENCE DETECTION
TONER LEVEL DETECTION
CARTRIDGE LIFE DETECTION
DEVELOPING UNIT ENGAGEMENT AND DISENGAGEMENT CONTROL
ITB UNIT
PRIMARY TRANSFER ROLLER ENGAGEMENT AND DISENGAGEMENT CONTROL
ITB UNIT PRESENCE DETECTION
ITB CLEANING MECHANISM
CALIBRATION
COLOR-MISREGISTRATION CONTROL
ENVIRONMENT CHANGE CONTROL
IMAGE STABILIZATION CONTROL
IMAGE DENSITY CONTROL (DMAX)
IMAGE HALFTONE CONTROL (DHALF)
PICKUP, FEED, AND DELIVERY SYSTEM
PHOTO SENSORS
MOTORS AND SOLENOIDS
PICKUP AND FEED BLOCK
CASSETTE PICKUP
CASSETTE MULTIPLE-FEED PREVENTION
TRAY 1 (MP TRAY) PAPER PICKUP
TRAY 1 (MP TRAY) LAST-PAPER DETECTION
PAPER FEED
SKEW-FEED PREVENTION
FEED-SPEED CONTROL
FUSING AND DELIVERY BLOCK
LOOP CONTROL
PRESSURE ROLLER PRESSURIZATION AND DEPRESSURIZATION CONTROL
OUTPUT BIN FULL DETECTION
DUPLEX BLOCK (DUPLEX MODELS ONLY)
JAM DETECTION
PAPER FEEDER
PAPER-FEEDER MOTORS
PAPER-FEEDER PAPER PICKUP AND FEED
PAPER-FEEDER CASSETTE LIFT OPERATION
PAPER-FEEDER JAM DETECTION
2. REMOVAL AND REPLACEMENT
INTRODUCTION
REMOVAL AND REPLACEMENT STRATEGY
ELECTROSTATIC DISCHARGE
REQUIRED TOOLS
SERVICE APPROACH
BEFORE PERFORMING SERVICE
AFTER PERFORMING SERVICE
POST-SERVICE TEST
PRINT-QUALITY TEST
REMOVAL AND REPLACEMENT PROCEDURES
CUSTOMER SELF REPAIR (CSR) COMPONENTS
PRINT CARTRIDGES
TONER-COLLECTION UNIT
MEMORY DIMM
PRODUCT MEMORY
INSTALL MEMORY AND FONT DIMMS
ENABLE MEMORY
CHECK DIMM INSTALLATION
FUSER
PICKUP ROLLER (TRAY 1)
SEPARATION PAD (TRAY 1)
SEPARATION ROLLER ASSEMBLY (TRAY 2)
PICKUP ROLLER (TRAY 2)
PICKUP ROLLER, SEPARATION ROLLER, AND FEED ROLLER (TRAY 3)
SECONDARY TRANSFER ROLLER
INTERMEDIATE TRANSFER BELT (ITB)
EXTERNAL PANELS, COVERS, AND DOORS
IDENTIFICATION AND LOCATION
RIGHT-FRONT COVER AND CONTROL-PANEL ASSEMBLY
LEFT COVER
REAR COVER
REMOVE THE REAR COVER
TONER COLLECTION UNIT ACCESS DOOR
RIGHT-REAR COVER
TOP COVER
REMOVE THE TOP COVER
FRONT-DOOR ASSEMBLY
RIGHT-DOOR ASSEMBLY
INTERNAL ASSEMBLIES
LASER SCANNER ASSEMBLY
REMOVE THE LASER SCANNER ASSEMBLY
CASSETTE PICKUP DRIVE ASSEMBLY
REMOVE THE CASSETTE PICKUP DRIVE ASSEMBLY
REGISTRATION SENSOR ASSEMBLY
REMOVE THE REGISTRATION SENSOR ASSEMBLY
LIFTER-DRIVE ASSEMBLY
REMOVE THE LIFTER-DRIVE ASSEMBLY
ITB FRONT GUIDE ASSEMBLY
ITB REAR GUIDE ASSEMBLY
RESIDUAL TONER FULL SENSOR
REMOVE THE RESIDUAL TONER FULL SENSOR
FORMATTER CASE
DELIVERY ASSEMBLY
REMOVE THE DELIVERY ASSEMBLY
DUPLEX DRIVE ASSEMBLY (DUPLEX MODELS)
REMOVE THE DUPLEX-DRIVE ASSEMBLY
DELIVERY DRIVE ASSEMBLY (SIMPLEX MODELS)
REMOVE THE DELIVERY DRIVE ASSEMBLY
RESIDUAL-TONER-FEED ASSEMBLY
REMOVE THE RESIDUAL-TONER-FEED ASSEMBLY
ITB MOTOR
REMOVE THE ITB MOTOR
DRUM MOTOR
REMOVE THE DRUM MOTOR
DEVELOPING MOTOR
REMOVE THE DEVELOPING MOTOR
FUSER MOTOR
REMOVE THE FUSER MOTOR
DEVELOPING-DISENGAGEMENT MOTOR
REMOVE THE DEVELOPING-DISENGAGEMENT MOTOR
POWER-SUPPLY FAN
REMOVE THE POWER-SUPPLY FAN
FUSER FAN
REMOVE THE FUSER FAN
FORMATTER PCA
FORMATTER RESETS
DC CONTROLLER PCA
REMOVE THE DC CONTROLLER PCA
LOW-VOLTAGE POWER SUPPLY
REMOVE THE LOW-VOLTAGE POWER SUPPLY
IMAGING (DEVELOPING) HIGH-VOLTAGE POWER SUPPLY
REMOVE THE IMAGING (DEVELOPING) HIGH-VOLTAGE POWER SUPPLY
FIRST TRANSFER HIGH-VOLTAGE POWER SUPPLY
REMOVE THE FIRST TRANSFER HIGH-VOLTAGE POWER SUPPLY
SECOND TRANSFER HIGH-VOLTAGE POWER SUPPLY
REMOVE THE SECOND TRANSFER HIGH-VOLTAGE POWER SUPPLY
DRIVER PCA
REMOVE THE DRIVER PCA
POWER SWITCH PCA
REMOVE THE POWER SWITCH PCA
ENVIRONMENTAL SENSOR
REMOVE THE ENVIRONMENTAL SENSOR
OPTIONAL PAPER FEEDER ASSEMBLY (TRAY 3)
TRAY 3 REAR COVER
TRAY 3 LEFT COVER
TRAY 3 RIGHT-FRONT COVER
TRAY 3 FRONT-UPPER COVER
TRAY 3 RIGHT DOOR
TRAY 3 RIGHT-LOWER COVER
TRAY 3 PICKUP ASSEMBLY
TRAY 3 LIFTER DRIVE ASSEMBLY
TRAY 3 PICKUP MOTOR
TRAY 3 DRIVER PCA
3. SOLVE PROBLEMS
SOLVE PROBLEMS CHECKLIST
MENU MAP
TROUBLESHOOTING PROCESS
PRETROUBLESHOOTING CHECKLIST
POWER-ON CHECKS
TOOLS FOR TROUBLESHOOTING
DIAGRAMS
BLOCK DIAGRAMS
PLUG/JACK LOCATIONS
LOCATION OF CONNECTORS
DC CONTROLLER CONNECTIONS
PRODUCT CONNECTIONS
LOCATIONS OF MAJOR COMPONENTS
GENERAL TIMING CHARTS
GENERAL CIRCUIT DIAGRAM
HP TOOLBOXFX
OPEN HP TOOLBOXFX
STATUS
EVENT LOG
ALERTS
SET UP STATUS ALERTS
SET UP E-MAIL ALERTS
PRODUCT INFORMATION
SET PASSWORD
HELP
SYSTEM SETTINGS
DEVICE INFORMATION
PAPER SETUP
PRINT QUALITY
PRINT DENSITY
PAPER TYPES
EXTENDED PRINT MODES
SYSTEM SETUP
SAVE/RESTORE SETTINGS
PRODUCT SECURITY
PRINT SETTINGS
PRINTING
PCL5
POSTSCRIPT
NETWORK SETTINGS
SHOP FOR SUPPLIES
OTHER LINKS
INTERNAL PRINT QUALITY TEST PAGES
USE HP TOOLBOXFX TO TROUBLESHOOT PRINT-QUALITY PROBLEMS
CONFIGURATION PAGE
PRINT QUALITY TROUBLESHOOTING TOOLS
REPETITIVE IMAGE-DEFECT RULER
CALIBRATE THE PRODUCT
CONTROL-PANEL MENUS
USE THE MENUS
REPORTS MENU
SYSTEM SETUP MENU
SERVICE MENU
NETWORK CONFIGURATION MENU
INTERPRET CONTROL-PANEL AND STATUS-ALERT MESSAGES
EVENT-LOG MESSAGES
PRINT AN EVENT LOG
EVENT-LOG MESSAGES
CLEAR JAMS
COMMON CAUSES OF JAMS
JAM LOCATIONS
CHANGE JAM RECOVERY SETTING
CLEAR JAMS IN THE RIGHT DOOR
CLEAR JAMS IN THE OUTPUT BIN AREA
CLEAR JAMS IN TRAY 1
CLEAR JAMS IN TRAY 2
CLEAR JAMS IN THE OPTIONAL 500-SHEET PAPER AND HEAVY MEDIA TRAY (TRAY 3)
CLEAR JAMS IN THE LOWER RIGHT DOOR (TRAY 3)
SOLVE IMAGE-QUALITY PROBLEMS
IMAGE DEFECTS TABLE
CLEAN THE PRODUCT
SOLVE PERFORMANCE PROBLEMS
SOLVE CONNECTIVITY PROBLEMS
SOLVE DIRECT-CONNECT PROBLEMS
SOLVE NETWORK PROBLEMS
SERVICE MODE FUNCTIONS
SECONDARY SERVICE MENU
OPEN THE SECONDARY SERVICE MENU
SECONDARY SERVICE MENU STRUCTURE
PRODUCT RESETS
RESTORE THE FACTORY-SET DEFAULTS
ENGINE TEST PAGE
COLD RESET
NVRAM INITIALIZATION
SUPER NVRAM INITIALIZATION
PRODUCT UPDATES
4. PARTS AND DIAGRAMS
ORDER PARTS BY AUTHORIZED SERVICE PROVIDERS
ORDER PARTS, ACCESSORIES, AND SUPPLIES
RELATED DOCUMENTATION AND SOFTWARE
SUPPLIES PART NUMBERS
CUSTOMER SELF REPAIR PARTS
ACCESSORIES PART NUMBERS
HOW TO USE THE PARTS LISTS AND DIAGRAMS
ASSEMBLY LOCATIONS
EXTERNAL COVERS, PANELS, AND DOORS
RIGHT DOOR ASSEMBLY
INTERNAL COMPONENTS (1 OF 6)
INTERNAL COMPONENTS (2 OF 6)
INTERNAL COMPONENTS (3 OF 6)
INTERNAL COMPONENTS (4 OF 6)
INTERNAL COMPONENTS (5 OF 6)
INTERNAL COMPONENTS (6 OF 6)
CASSETTE
PAPER PICKUP ASSEMBLY
PAPER DELIVERY ASSEMBLY
PRINTED CIRCUIT ASSEMBLIES
PAPER FEEDER EXTERNAL COMPONENTS
PAPER FEEDER INTERNAL COMPONENTS
PAPER FEEDER PCA
ALPHABETICAL PARTS LIST
NUMERICAL PARTS LIST
Number of pages: 342.
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