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Kyocera ECOSYS M3040dn, Kyocera ECOSYS M3040idn, Kyocera ECOSYS M3540dn, Kyocera ECOSYS M3540idn, Kyocera ECOSYS M3550idn, Kyocera ECOSYS M3560idn, Service Manual

Service Manual Kyocera ECOSYS M3040dn, Kyocera ECOSYS M3040idn, Kyocera ECOSYS M3540dn, Kyocera ECOSYS M3540idn, Kyocera ECOSYS M3550idn, Kyocera ECOSYS M3560idn;

This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera ECOSYS M3040dn, Kyocera ECOSYS M3040idn, Kyocera ECOSYS M3540dn, Kyocera ECOSYS M3540idn, Kyocera ECOSYS M3550idn, Kyocera ECOSYS M3560idn photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 Specifications
1-1-1 Specifications
(1) Common function
(2) Copy function
(3) Printer function
(4) Scanner function
(5) Document processor
1-1-2 Parts names
(1) Main part appearance
(2) A connector and an inside
(3) Option
(4) Operation panel
(4-1) Basic model
(4-2) HyPAS model
1-1-3 Machine cross section
1-1-4 Option composition

1-2 Installation
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
1-2-3 Installing an accessories option
(1) Installing the SD card
(2) Installing the expansion memory
(3) Installing the HD-6/HD-7(SSD)
(4) Installing the IC card reader holder (50/60 ppm model only)

1-3 Maintenance Mode
1-3-1 Maintenance Mode
(1) Executing a maintenance item
(2) Maintenance modes item list
(3) Contents of the maintenance mode items
1-3-2 Service mode
(1) Executing a service mode
(2) Description of service mode

1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection condition
1-4-2 Troubleshooting
(1) First check items
(2) Items and corrective actions relating to the device that will cause paper jam
(3) Paper jam at feeding from cassette 1
(4) Paper jam at feeding from cassette 2 (paper feerder)
(5) Paper jam at feeding from multi paper feed
(6) Paper jam at the duplex re-feeding part
(7) Electrical parts that could cause paper jam at the transfer ,
the fuser and the eject parts
1-4-3 Self-diagnostic function
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-4 Image formation problems
1-4-5 Poor image (due to DP and scanner reading)
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) The background is colored
(5) White streaks are printed vertically
(6) Black streaks appear longitudinally
(7) Streaks are printed horizontally
(8) One side of the print image is darker or brighter than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) Part of image is missing
(13) Image is out of focus
(14) Image center does not align with the original center
(15) Moires
(16) Skewed image
(17) Abnormal image
1-4-6 Poor image (Image rendering problems: printer engine
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) The background is colored
(5) White streaks are printed vertically
(6) Black streaks appear longitudinally
(7) Black or white streaks appear horizontally
(8) Uneven density longitudinally
(9) Uneven density horizontally
(10) Black dots appear on the image
(11) Offset occurs
(12) Image is partly missing
(13) Image is out of focus
(14) Poor grayscale reproducibility
(15) Unevenly repeating horizontal streaks in the printed objects.
Spots in the printed objects
(16) mage is blurred (Shifted transferring)
(17) The leading edge of the image is consistently misaligned with the original
(18) The leading edge of the image is sporadically misaligned with the original
(19) Paper is wrinkled
(20) Fusing is loose
(21) Image center does not align with the original center
(22) Dirty paper edges with toner
(23) Dirty reverse side of paper
1-4-7 Electric problems
1-4-8 Mechanical problems
1-4-9 Send error code
(1) Scan to SMB error codes
(2) Scan to FTP error codes
(3) Scan to E-mail error codes
1-4-10 Error codes
(1) Error code
(2) Table of general classification
(2-1) U004XX error code table: Interrupted phase B
(2-2) U006XX error code table: Problems with the unit
(2-3) U008XX error code table: Page transmission error
(2-4) U009XX error code table: Page reception error
(2-5) U010XX error code table: G3 transmission
(2-6) U011XX error code table: G3 reception
(2-7) U017XX error code table: V.34 transmission
(2-8) U018XX error code table: V.34 reception
(2-9) U023XX error code table: Relay command abnormal reception
(2-10) U044XX error code table: Encrypted transmission

1-5 Sectional Construction
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum unit
(3) Toner
(4) How to tell a genuine Kyocera toner container
1-5-2 Paper feed / conveying section
(1) Cassette paper feed section
(1-1) Detaching and refitting the primary paper feed unit and the pickup roller
(1-2) Detaching and refitting the retard roller
(2) MP tray paper feed section
(2-1) Detaching and refitting the MP paper feed pulley
(3) Conveying section
1-5-3 Optical section
(1) Image scanner section
(1-1) Detaching and refitting the exposure lamp
(1-2) Detaching and refitting the image scanner unit
(2) Laser scanner section
(2-1) Detaching and refitting the laser scanner unit
1-5-4 Developer section
(1) Develolper unit
(1-1) Detaching and refitting the developer unit
1-5-5 Drum section
(1) Chager roller unit
(1-1) Detaching and refitting the drum unit
(1-2) Detaching and refitting the chager unit
(2) Cleaning unit
1-5-6 [Transfer/Separation section
(1) Transfer/Separation
(1-1) Detaching and refitting the transfer roller
(1-2) Detaching and refitting the separation needle holder
1-5-7 Fuser and eject/feedshift section
(1) 50/60 ppm model
(2) 40 ppm model
(2-1) Detaching and refitting the fuser unit
1-5-8 Eject section
(1) 50/60 ppm model
(2) 40 ppm model
(2-1) Detaching and refitting the eject unit
1-5-9 Duplex conveying section
(1) Duplex conveying unit
(1-1) Detaching and refitting the duplex conveying unit
1-5-10 Document processer
(1) Original feed section
(1-1) Detaching and refitting DP paper feed roller or DP pickup pulley
(1-2) Detaching and refitting the DP separation pad
(2) Original conveying section and switchback/eject section
(2-1) Detaching and refitting the DP switchback motor
(2-2) Detaching and refitting the DP paper feed motor and the DP conveying motor
(2-3) Detaching and refitting the DP unit
1-5-11 Covers
(1) Detaching and refitting the MP paper feed pulley
(2) Detaching and refitting the inlet cover and the interface slot cover
(3) Detaching and refitting the right stay cover
(4) Detaching and refitting the right upper cover
(5) Detaching and refitting the left upper cover
(6) Detaching and refitting the center stay cover
(7) Detaching and refitting the front right cover
(8) Detaching and refitting the top tray cover
(9) Detaching and refitting the right middle cover
(10) Detaching and refitting the right lower cover
(11) Detaching and refitting the rear left cover
(12) Detaching and refitting the left middle cover and the waste toner box cover
(13) Detaching and refitting the left lower cover
(14) Detaching and refitting the rear cover
1-5-12 Othes
(1) Detaching and refitting the main driving motor unit
(2) Detaching and refitting the paper feed driving motor unit
(3) Detaching and refitting the language sheets
(3-1) HyPAS model
(3-2) Basic model
(4) Detaching and refitting the FAX control PWB (FAX model only)
(5) Direction of installing the principal fan motors

2-1 Electrical Parts Layout
2-1-1 PWBs
2-1-2 Switches and sensors
2-1-3 Motors
2-1-4 Others

2-2 Operation of the PWBs
2-2-1 Upgrading the firmware
2-2-2 Control PWB (CONPWB)
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
(5) Remarks on Control PWB replacement
2-2-3 Connect Left PWB (CLPWB)
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
2-2-4 Connect Right PWB (CRPWB)
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
2-2-5 High Voltage PWB (HVPWB)
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
2-2-6 Power source PWB (PSPWB)
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
2-2-7 Operation panel PWB (OPPWB) for HyPAS model
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB
2-2-8 Operation panel PWB (OPPWB) for Basic model
(1) Connector position
(2) PWB photograph
(3) Connector lists
(4) Detaching and refitting the PWB

2-3 Appendixes
2-3-1 Appendixes
(1) List of maintenance parts
(2) Maintenance kits
(2-1) 40 ppm model
(2-2) 50/60 ppm model
(2-3) For DP
(3) Repetitive defects gauge
(4) Firmware environment commands
(5) Chart of image adjustment procedures
(6) Wiring diagram (40 ppm (LED model))
(7) Wiring diagram (40 ppm (HyPAS model))
(8) Wiring diagram (50/60 ppm (HyPAS model))

Installation Guide
PF-320 (Paper Feeder)

Numbers of pages: 483.
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