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CANON CLC5000, Service Manual
Service Manual CANON CLC5000;
This service manual, is the full CANON CLC5000 Service Repair Manual.
This manual, CANON CLC5000, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your CANON CLC5000 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of CANON CLC5000 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
CHAPTER 1: GENERAL DESCRIPTION
1 Specifications
1.1 Type
1.2 Functions
1.3 Others
1.3.1 Copier
1.4 Default Ratios
1.5 Copying Speed
2 Safety
2.1 Safety of Laser Light
2.2 CDRH Ordinance
2.3 Handling Parts Associated with the Laser Unit
3 Names of Parts
3.1 External View
3.2 Cross Section
4 Control Panel
4.1 Control Panel
4.1.1 Instructions to the User
4.2 List of User Modes
5 Routine Maintenance by the User
5.1 Cleaning the Outside
5.2 Checking the Leakage Breaker
CHAPTER 2: NEW FUNCTIONS
1 Exposure System
1.1 Outline of the Original Exposure System
1.2 Comparison of Exposure Systems
1.3 Basic Sequence of Operations (exposure system)
1.3.1 Scanner Home Position Sensor and Operations
1.3.2 Sequence of Operations
1.4 Scanner Motor
1.4.1 Outline
1.4.2 Operations
1.5 Controlling the Intensity of the Scanning Lamp
1.5.1 Outline
1.5.2 Operations
1.6 Disassembly/Assembly
1.6.1 Removing the Scanner Motor
1.6.2 Removing the Lens Base Cover/CCD Cover/CCD Unit
1.6.3 Removing the Scanner Cover
2 Image Processing System
2.1 Outline of the Image Processing System
2.2 Differences in the Image Processing System
2.3 Functional Blocks
2.4 IP Memory Board
2.5 Direct Mapping
3 Laser System
3.1 Outline of the Laser System
3.2 Differences in the Laser System
3.3 Image Formation Using 800 Lines
3.4 Image Position Correction Sequence in Standby
3.4.1 Outline
3.4.2 Timing of Operation
3.5 Disassembly/Assembly
3.5.1 Preparing for Laser Unit-Related Work
3.5.2 Removing the Laser Unit Motor
3.5.3 Removing the C Image Position Correction Mirror Unit
3.5.4 Mounting the C Image Position Correction Mirror Unit
3.5.5 Removing the C Slant Correction Motor
3.5.6 Removing the C Ratio Correction Motor
3.5.7 Shifting the scanner Unit
4 Image Formation System
4.1 Outline of the Image Formation System
4.2 Differences in the Image Formation System
4.3 Auto Gradation Correction (PASCAL)
4.3.1 Outline
4.3.2 Operations (full correction)
4.3.3 Operations (quick correction)
4.4 Transfer Unit
4.4.1 Outline
4.4.2 Cleaning Mechanism for the Transfer Belt
4.5 Disassembly/Assembly
4.5.1 Charging System
4.5.2 Process Unit System
4.5.3 Transfer Belt Unit
4.5.4 Transfer Belt Base
5 Pickup/Feed System
5.1 Outline of the Pickup/Feed System
5.2 Differences in the Pickup/Feed System
5.3 Cassette Pickup Assembly
5.3.1 Outline
5.3.2 Cassette Lifter Operation
5.3.3 Sequence of Operations (pickup)
5.4 Multifeeder Pickup Assembly
5.4.1 Operations
5.4.2 Sequence of Operations (multifeeder pickup)
5.4.3 Releasing the Registration Roller
5.5 Duplex Unit
5.5.1 Outline
5.5.2 Feeding in Duplex Mode
5.5.3 Sequence of Operations in Duplex Mode (1st side)
5.5.4 Pickup from the Duplex Unit
5.6 Detecting Jams
5.6.1 Outline
5.6.2 Sequence of Jam Detection
5.7 Disassembly/Assembly
5.7.1 Removing the Multifeeder Assembly
5.7.2 Removing the Cassette Pickup Assembly
5.7.3 Removing the Re-Pickup Assembly
5.7.4 Removing the Re-Pickup Motor
5.7.5 Removing the Re-Pickup Unit Clutch
5.7.6 Removing the Re-Pickup Shutter Solenoid
5.7.7 Removing the Duplex Unit Feed roller
5.7.8 Removing the Pre-Fixing Feeding Assembly
5.7.9 Removing the Pre-Duplex Feeding Unit
5.7.10 Delivery/Reversing Assembly
6 Fixing System
6.1 Outline of the Fixing System
6.2 Outline of the Fixing System
6.3 Outline of the Fixing/Delivery Assembly
6.4 Controlling the Fixing Roller Temperature
6.5 Controlling the Fixing Oil Temperature
6.6 Protective Mechanisms
6.6.1 Detecting Overheating (software)
CHAPTER 3: INSTALLATION
1 Selecting the Site
2 Points to Note for Installation and Relocation
2.1 Base Plate and Installation/Relocation Work
3 Installation
3.1 Unpacking
3.2 Removing the Fixings, Supplying Fixing Oil, and Changing the Voltage Rating (240V North American Model)
3.3 Supplying Toner
3.4 Supplying Starter
3.5 Checking Images and Operations
4 Relocating the Machine
5 Installing the Original Tray
6 Installing the Control Card V
7 Installing the DA Unit-A1
8 Using the Crane Transport kit
8.1 Items to Prepare
8.2 Procedure
8.2.1 Preventing Deformation of Externals
8.2.2 Mounting the Belt Retaining Members
8.2.3 Mounting the Developing Bias Assembly Protection Member
CHAPTER 4: MAINTENANCE AND SERVICING
1 Periodically Replaced Parts
2 Consumables and Durables
2.1 Copier
2.1.1 By the Copier's Hard Counter
2.1.2 By the Soft Counter in Service Mode (COUNTER)
2.2 Buffer Pass Unit-B1
2.3 Paper Deck-K1/J1
3 Scheduled Servicing Procedure
4 Scheduled Maintenance Chart
4.1 Copier
4.2 Buffer Pass Unit - B1
4.3 Paper Deck - J1/K1
CHAPTER 5 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS
1 Guide to Table
1.1 Image Adjustment Basic Procedure
1.2 Points of the Scheduled Servicing
2 Standards and Adjustments
2.1 Image-Related Parts
2.1.1 Non-Image Width
2.1.2 Image Margin
2.1.3 Checking and Adjusting the Non-Image Width and Margin
2.1.4 Image Positioning Correction
2.2 Original Illuminating System
2.2.1 When Replacing the Scanning Lamp, Standard White Plate, Lamp Regulator, Reflecting Lamp Cover, Reader Controller PCB, Flash memory on Reader Controller PCB, or Analog Processor PCB CCD Unit
2.2.2 Routing the Scanner Cable 5-17
2.3 Photosensitive Drum-Related Parts
2.3.1 Removing the Photosensitive Drum
2.3.2 Points to Note When Installing the Photosensitive Drum
2.3.3 Points to Note When Fitting the Drum Drive Belt
2.4 Charging Assembly-Related Parts
2.4.1 Adjusting the Height of the Charging Wire
2.4.2 Points to Note When Handling the Primary Grid Plate and the Primary Charging Wire
2.5 Developing Assembly-Related Parts
2.5.1 Replacing the Developer
2.5.2 When Replacing the Developing Assembly (CMYK)
2.5.3 When Replacing the Photosensitive Drum
2.5.4 When Supplying the Hopper with Toner
2.6 Transfer Belt Unit
2.6.1 Points to Note When Replacing the Transfer Belt
2.6.2 Initializing the Transfer Belt Swing Control Data
2.6.3 Adjusting the Tension on the Drive Belt of the Transfer Belt Motor
2.6.4 Adjusting the Position of the Transfer Belt-Related Solenoid
2.7 When Replacing the Pick-Up/Feeding-Related Parts
2.7.1 Registering the Cassette/Multifeeder Paper Width Basic Setting (under 'FUNC')
2.7.2 Orientation of the Cassette Pickup Roller
2.7.3 Orientation of the Cassette Feed Roller
2.7.4 Orientation of the Cassette Separation Roller
2.7.5 Adding the Pressure of the Cassette Separation Roller
2.7.6 Orientation of the Paper Deck Pick-Up Roller
2.7.7 Orientation of the Paper Deck Pick-Up/Feeding Roller
2.7.8 Orientation of the Paper Deck Separation Roller
2.7.9 Adjusting the Position of the Paper Deck Pick-Up Roller Releasing Solenoid (SL8001)
2.7.10 Adjusting the Pressure of the Paper Deck Separation/Feeding Roller
2.7.11 Positioning the Cassette Pickup Roller Releasing Solenoid (SL9, SL10)
2.7.12 Adjusting the Pressure of the Multifeeder Separation Roller
2.7.13 Adjusting the Position of the Multifeeder Pick-Up Roller Releasing Solenoid (SL5)
2.7.14 Adjusting the Position of the Delivery Paper Deflecting Plate Solenoid (SL14)
2.7.15 Adjusting the Position of the Duplexing Unit Paper Deflecting Plate Solenoid (SL11)
2.7.16 Adjusting the Position of the Duplexing Unit Stacking Assembly Paper Guide Plate
2.7.17 Adjusting the Position of the Duplexing Unit Feeding Roller Solenoid (SL13)
2.7.18 Attaching the Timing Belt for the Duplexing Unit Stacking Assembly Paper Guide Plate
2.7.19 Adjusting the Position of the Separation Claw Solenoid (SL15)
2.7.20 Adjusting the Position of the Upper Fixing Web Take-Up Solenoid (SL3)
2.7.21 When Replacing the Registration Roller Unit
2.7.22 Correcting Skew Movement(slope of the registration roller unit)
2.8 Laser Exposure System
2.8.1 When Replacing the Laser Unit
2.8.2 When Replacing the Video Controller PCB
2.8.3 When Replacing the BD Unit
2.8.4 Adjusting the Laser Power 5-45
2.8.5 Adjusting the Laser Intensity
2.8.6 Laser Focus Adjustment
2.9 Fixing Assembly-Related Parts 5-52
2.9.1 Points to Note When Replacing the Fixing Heater
2.9.2 Adjusting the Nip (fixing pressure adjusting nut)
2.9.3 Adjusting the Mounting Position of the External Paper Delivery Unit
2.10 Electrical
2.10.1 When Replacing Major Parts
2.10.2 Checking the Environment Measurement PCB
2.10.3 Checking the High Voltage Control System
2.10.4 Checking the Photointerrupters
3 Troubleshooting Image Problems
3.1 Initial Checks
3.1.1 Checking the Site of Installation
3.1.2 Checking the Originals
3.1.3 Checking the Copyboard Cover, Copyboard Glass, and Standard White Plate
3.1.4 Checking the Charging Assemblies
3.1.5 Checking the Developing Assembly
3.1.6 Checking the Paper
3.1.7 Checking the Periodically Replaced Parts
3.1.8 Others
3.2 Standard Image
3.2.1 Gray Scale
3.2.2 Color Patches
3.2.3 Photo
3.2.4 3-Color Gradation Scale
3.2.5 Halftone Band
3.2.6 Fogging
3.3 Test Prints
3.3.1 Selecting a Test Pattern
3.3.2 256-Color Test Print (PGTYPE=02)
3.3.3 256-Gradation Test Print (PGTYPE=03)
3.3.4 17-Gradation Test Print (PGTYPE=04)
3.3.5 Halftone Test Print (PGTYPE=05)
3.3.6 Grid Test Print (PGTYPE=06)
3.3.7 Image Position Correction Pattern (PGTYPE=07)
3.3.8 Horizontal Stripe (FF activation) Test Print (PGTYPE=10)
3.3.9 Full Color 17-Gradation (YMCBk+RGB+gray) Test Print (PGTYPE=14)
3.4 Troubleshooting Image Faults
3.4.1 The image is too light (all colors)
3.4.2 The image is too light (specific color)
3.4.3 The copy has uneven density (vertical)
3.4.4 The copy has uneven density (horizontal)
3.4.5 The copy has fogging
3.4.6 The copy has vertical streaks/vertical lines
3.4.7 The copy has white streaks/white lines (vertical)
3.4.8 The copy has horizontal streaks/horizontal fogging
3.4.9 The copy has white spots (horizontal)
3.4.10 The copy has white spots
3.4.11 The copy has white spots (trailing center)
3.4.12 The copy has white spots (meandering)
3.4.13 The copy has a soiled image or soiled back
3.4.14 The copy has poor fixing
3.4.15 The copy has bleeding toner (during fixing)
3.4.16 The copy is blank
3.4.17 The copy is solid black
3.4.18 The copy has color displacement
3.4.19 The copy has image blur
3.4.20 Adjust the Image Leading
4 Troubleshooting
4.1 Troubleshooting Malfunctions 5-104
4.1.1 E000/E004
4.1.2 E005
4.1.3 E006
4.1.4 E008
4.1.5 E012
4.1.6 E013
4.1.7 E014
4.1.8 E015
4.1.9 E017
4.1.10 E018
4.1.11 E020
4.1.12 E023
4.1.13 E030
4.1.14 E040
4.1.15 E041
4.1.16 E044
4.1.17 E050
4.1.18 E061
4.1.19 E062
4.1.20 E072
4.1.21 E073
4.1.22 E074
4.1.23 E075
4.1.24 E076
4.1.25 E077
4.1.26 E100
4.1.27 E110
4.1.28 E194
4.1.29 E220
4.1.30 E226
4.1.31 E249
4.1.32 E350
4.1.33 E351
4.1.34 E517
4.1.35 E620
4.1.36 E700
4.1.37 E718
4.1.38 E800
4.1.39 E804
4.1.40 E805
4.1.41 E807
4.1.42 E822
4.1.43 E824
4.1.44 E826
4.1.45 AC power is absent
4.1.46 DC power is absent
4.1.47 The scanner fails to move forward/in reverse
4.1.48 The scanning lamp fails to turn ON
4.1.49 The lifter fails to move up (pick-up from the cassette)
4.1.50 Pick-up fails (cassette 1)
4.1.51 Pick-up fails (cassette 2)
4.1.52 The multifeeder fails to pick up paper
4.1.53 The registration roller fails to rotate
4.1.54 Retention fails
4.1.55 The pre-exposure lamp fails to turn ON
4.1.56 The fixing heater fails to turn ON
4.1.57 The drum heater fails to rotate
4.1.58 The counter fails to operate
4.1.59 The cassette heater fails to operate
4.1.60 Abnormal noise is heard
5 Troubleshooting Feeding Problems 5-165
5.1 Jams
5.1.1 Pick-Up Assembly
5.1.2 Pick-up Feeding Assembly
5.1.3 Transfer Unit Assembly
5.1.4 Separation/Pre-Fixing Feeding Assembly
5.1.5 Fixing/Delivery Assembly 5-170
5.1.6 Delivery Vertical Path, Duplexing Reversing Assembly, and Pre-duplex Feeding Assembly
5.1.7 Duplex feeding Assembly/Duplex Assembly
5.2 Feeding Faults
5.2.1 Double Feeding
5.2.2 Wrinkles
6 Arrangement and Functions of Electrical Parts
6.1 Sensors
6.2 "Lamps, Switches, Thermistors, and Heaters"
6.3 Clutches
6.4 Solenoids
6.5 Fans
6.6 Motors
6.7 PCBs
6.8 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
6.8.1 DC Controller PCB
6.8.2 Video Controller PCB
6.8.3 Reader Control PCB
6.8.4 Image Processor PCB
6.8.5 IP Memory PCB
6.8.7 Transfer Belt Motor Driver PCB
6.8.6 Analog Processor PCB
6.8.8 Laser Driver PCB
6.8.9 Lamp Regulator PCB
6.8.10 Enviroment Sensor PCB
6.8.11 HVT1
6.8.12 HVT2
6.8.13 HVT4
6.8.14 HVT5
6.8.15 ED board A1
6.8.16 Interface board B1
6.8.17 Preview monitor board
6.9 Paper Deck-K1
6.10 Paper Deck-J1
6.11 Buffer pass unit C1
7 Upgrading (download)
7.1 Items to Prepare
7.2 Preparing for the Work
7.3 Making Connections
7.4 Downloading
7.5 After the Work
Numbers of pages: 757.
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