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KYOCERA MITA KM-4530/5530, Service Manual

Service Manual KYOCERA MITA KM-4530/5530;
Service Manual KYOCERA MITA KM-4530/5530;
This service manual, is the full KYOCERA MITA KM-4530/5530 Service Repair Manual.
This manual, KYOCERA MITA KM-4530/5530, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KYOCERA MITA KM-4530/5530 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KYOCERA MITA KM-4530/5530 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names and their functions
(1) Copier
(2) Operation panel
1-1-3 Machine cross section
1-1-4 Drive system
(1) Drive system 1 (optical section)
(2) Drive system 2 (paper feed motor drive train)
(3) Drive system 3 (Deck drive motor drive train)
(4) Drive system 4 (image formation motor drive train)
(5) Drive system 5 (Paper conveying motor drive train)
(6) Drive system 6 (duplex section)
(7) Drive system 7 (DF)

1-2 HANDLING PRECAUTIONS
1-2-1 Drum
1-2-2 Developer and toner
1-2-3 Installation environment

1-3 INSTALLATION
1-3-1 Unpacking and installation
(1) Installation procedure
1-3-2 Setting initial copy modes
1-3-3 Installing the key counter (option)
1-3-4 Installing the multi/simple finisher (option)
1-3-5 Installing the side deck (option)
1-3-6 Installing the Network scanner kit (option)
1-3-7 Installing the Printer kit (option)
1-3-8 Installing the tandem kit (option)

1-4 MAINTENANCE MODE
1-4-1 Copier management
(1) Using the copier management mode
(2) Setting department management items
(3) Weekly timer
(4) Copy default
(5) Machine default
(6) Bypass setting
(7) Document management default setting
(8) Hard disk management
(9) Report
(10) Language
1-4-2 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items

1-5 TROUBLESHOOTING
1-5-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-5-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-5-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) Background is visible
(5) A white line appears longitudinally
(6) A black line appears longitudinally
(7) A black line appears laterally
(8) One side of the copy image is darker than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fixing is poor
(17) Image is out of focus
(18) Image center does not align with the original center
(19) Image is not square
(20) Image contrast is low (carrier scattering)
(21) There is a regular error between the centers of the original and copy image when the DF is used
(22) There is a regular error between the leading edges of the original and copy image when the DF is used
(23) There is a regular error between the trailing edges of the original and copy image when the DF is used
(24) When the duplex unit is used, the center of the original image and that of the copy image do not align
(25) Toner scatters at the leading edge of the image
1-5-4 Electrical problems - Copier
(1) The machine does not operate when the main switch is turned on
(2) The image formation motor does not operate (C2000)
(3) Paper feed motor does not operate (C2500)
(4) The paper conveying motor does not operate (C2550)
(5) The deck drive motor does not operate (C2600)
(6) The scanner motor does not operate
(7) The paper conveying fan motor does not operate
(8) The image formation fan motor does not operate
(9) The cooling fan motor does not operate
(10) The fixing fan motor does not operate
(11) Eject fan motor 1 does not operate
(12) Eject fan motor 2 does not operate
(13) The HDD fan motor does not operate
(14) The power supply fan motor does not operate
(15) The upper lift motor does not operate (C1010)
(16) The lower lift motor does not operate (C1020)
(17) The deck right lift motor does not operate (C1100)
(18) The deck left lift motor does not operate (C1110)
(19) The toner feed motor does not operate
(20) The main charger cleaning motor does not operate
(21) The toner agitation motor does not operate
(22) The transfer charger cleaning motor does not operate
(23) The registration clutch does not operate
(24) Feed low clutch 1 does not operate
(25) Feed high clutch 1 does not operate
(26) Feed low clutch 2 does not operate
(27) Feed high clutch 2 does not operate
(28) Feed clutch 3 does not operate
(29) Feed clutch 4 does not operate
(30) Feed clutch 5 does not operate
(31) Paper feed clutch 1 does not operate
(32) Paper feed clutch 2 does not operate
(33) Paper feed clutch 3 does not operate
(34) Paper feed clutch 4 does not operate
(35) The bypass paper feed clutch does not operate
(36) The duplex forwarding clutch does not operate
(37) The duplex reversing clutch does not operate
(38) The deck feed clutch does not operate
(39) The bypass solenoid does not operate
(40) The duplex eject switching solenoid does not operate
(41) The duplex pressure release solenoid does not operate
(42) The feedshift solenoid does not operate
(43) The fixing web solenoid does not operate
(44) The cleaning lamp does not turn on
(45) The exposure lamp does not turn on
(46) The exposure lamp does not turn off
(47) Fixing heater M or S does not turn on (C6000)
(48) Fixing heater M or S does not turn off
(49) Main charging is not performed (C5100)
(50) Transfer charging is not performed (C5110)
(51) Separation charging is not performed (C5110)
(52) No developing bias is output
(53) The original size is not detected
(54) The original size is not detected correctly
(55) The touch panel keys do not work
(56) The message requesting paper to be loaded is shown when paper is present in drawer 1
(57) The message requesting paper to be loaded is shown when paper is present in drawer 2
(58) The message requesting paper to be loaded is shown when paper is present in drawer 3
(59) The message requesting paper to be loaded is shown when paper is present in drawer 4
(60) The message requesting paper to be loaded is shown when paper is present on the bypass table
(61) The size of paper in drawer 1 is not displayed correctly
(62) The size of paper in drawer 2 is not displayed correctly
(63) The size of paper on the bypass table is not displayed correctly
(64) A paper jam in the paper feed, paper conveying or fixing section is indicated on the touch panel immediately after the main switch is turned on
(65) The message requesting covers to be closed is displayed when the front and right covers are closed
(66) Others - DF
(1) The original feed motor does not operate
(2) The original conveying motor does not operate
(3) The original feed solenoid does not operate
(4) The switchback feedshift solenoid does not operate
(5) The eject feedshift solenoid does not operate
(6) The switchback pressure solenoid does not operate
(7) The original feed clutch does not operate
(8) A message indicating cover open is displayed when the DF is closed correctly
(9) An original jams when the main switch is turned on
1-5-5 Mechanical problems - Copier
(1) No primary paper feed
(2) No secondary paper feed
(3) Skewed paper feed
(4) The scanner does not travel
(5) Multiple sheets of paper are fed at one time
(6) No refeed
(7) Paper jams
(8) Toner drops on the paper conveying path
(9) Abnormal noise is heard - DF
(1) No primary original feed
(2) No secondary original feed
(3) Originals jam

1-6 ASSEMBLY AND DISASSEMBLY
1-6-1 Precautions for assembly and disassembly
(1) Precautions
(2) Running a maintenance item
1-6-2 Paper feed section
(1) Detaching and refitting the forwarding, upper paper feed and lower paper feed pulleys
(1-1) Detaching and refitting the pulleys of drawers 1, 2, and 3
(1-2) Detaching and refitting the pulley of drawer 4
(2) Detaching and refitting the bypass forwarding, upper and lower paper feed pulleys
(3) Detaching and refitting the registration cleaner brush
(4) Detaching and refitting the lower registration cleaner
(5) Detaching and refitting the ozone filter
(6) Adjustment after roller and clutch replacement
(6-1) Adjusting the leading edge registration of image printing
(6-2) Adjusting the leading edge registration for memory image printing
(6-3) Adjusting the center line of image printing
(6-4) Adjusting the margins for printing
(6-5) Adjusting the amount of slack in the paper at the registration roller
(6-6) Adjusting the amount of slack in the paper at the vertical conveying
1-6-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(2-1) Detaching the scanner wires
(2-2) Refitting the scanner wires
(3) Detaching and refitting the laser scanner unit
(4) Detaching and refitting the ISU (reference)
(5) Adjusting the longitudinal squareness (reference)
(6) Adjusting scanner image lateral squareness (reference)
(6-1) Adjusting the position of the laser scanner unit
(6-2) Adjusting the position of the ISU
(7) Adjusting magnification of the scanner in the main scanning direction
(8) Adjusting magnification of the scanner in the auxiliary scanning direction
(9) Adjusting the scanner leading edge registration
(10) Adjusting the scanner center line
(11) Adjusting the margins for scanning an original on the contact glass
1-6-4 Main charging section
(1) Detaching and refitting the charger wire and main charger grid
(2) Detaching and refitting the grid wire cleaning pad and main charger wire cleaning pad
1-6-5 Drum section
(1) Detaching and refitting the drum
1-6-6 Developing section
(1) Detaching and refitting the drum
1-6-6 Developing section
(1) Detaching and refitting the developing unit
(2) Detaching and refitting the developing unit upper seal
(3) Adjusting the position of the magnetic brush (developing roller) (reference)
(4) Adjusting the position of the doctor blade (reference)
(5) Detaching and refitting the developing duct filter
1-6-7 Transfer and separation section
(1) Detaching and refitting the charger wires and cleaning pads
1-6-8 Cleaning section
(1) Detaching and refitting the drum separation claw and cleaning lower seal
(2) Detaching and refitting the cleaning blade
(3) Detaching and refitting the thrust gear
(4) Detaching and refitting the cleaning brush, front and rear cleaning seal and bushing brush
1-6-9 Fixing section
(1) Detaching and refitting the fixing unit
(2) Detaching and refitting the fixing heaters M and S
(3) Detaching and refitting the heat roller
(4) Detaching and refitting the press roller
(5) Detaching and refitting the lower cleaning roller
(6) Detaching and refitting the fixing unit thermistor
(7) Detaching and refitting the fixing web roller
(8) Detaching and refitting the heat roller separation claw
1-6-10 Duplex section
(1) Cleaning the duplex switchback rollers
(2) Adjusting the position of the duplex eject switching solenoid
(3) Setting the switchback drive
1-6-11 DF section
(1) Detaching and refitting the DF forwarding pulley and DF feed pulley
(2) Detaching and refitting the DF separation pulley
(3) Adjusting the DF magnification
(4) Adjusting the DF original center line
(5) Adjusting the scanning start position when the DF is used
(5-1) Adjusting the DF leading edge registration
(5-2) Adjusting the DF trailing edge registration
(6) Adjusting the margins for scanning the original from the DF

1-7 REQUIREMENTS ON PCB REPLACEMENT
1-7-1 Upgrading the firmware on the main PCB
1-7-2 Adjustment-free variable resistors (VR)

2-1 MECHANICAL COSTRUCTION
2-1-1 Paper feed section
(1) Drawers 1 and 2 paper feed
(1-1) Detecting the paper level
(2) Drawers 3 and 4 paper feed
(2-1) Drawer 3 paper feed
(2-2) Drawer 4 paper feed
(2-3) Raising and lowering the lift
(2-4) Detecting the paper level
(3) Paper feed from the bypass table
2-1-2 Main charging section
2-1-3 Optical section
(1) Original scanning
(2) Image printing
2-1-4 Developing section
(1) Formation of magnetic brush
(2) Toner density control
(2-1) Toner empty detection by the toner sensor
(2-2) Controlling the toner feed motor and toner agitation motor
(2-3) Toner empty detection by the toner level sensor
(2-4) Toner control level absolute humidity correction
2-1-5 Transfer/separation and conveying sections
2-1-6 Cleaning section
2-1-7 Charge erasing section
2-1-8 Fixing section
2-1-9 Feedshift and eject sections
2-1-10 Duplex section
2-1-11 DF
(1) Original feed section
(1-1) Original feed timing
(2) Original switchback section
(2-1) Operation of original switchback
(3) Original conveying section
(3-1) Original switchback/conveying timing

2-2 ELECTRICAL PARTS LAYOUT
2-2-1 Electrical parts layout
(1) PCBs
(2) Switches and sensors
(3) Motors
(4) Clutches and solenoids
(5) Other electrical components
(6) DF PCBs
(7) DF switches and sensors
(8) DF motors
(9) DF clutches and solenoids

2-3 OPERATION OF THE PCBs
2-3-1 Power source PCB
2-3-2 Main PCB
2-3-3 Engine PCB
2-3-4 Scanner drive PCB
2-3-5 CCD PCB

2-4 APPENDIXES
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No
Timing chart No

Chart of image adjustment procedures
Maintenance parts list
Periodic maintenance procedures
Optional devices supplied parts list
Functions and settings combination chart
General wiring diagram

Numbers of pages: 384.
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