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Ricoh MP2553SP, MP3053SP, MP3353SP (product code D182 D183 D184) Service Manual

Service Manual Ricoh MP2553SP, MP3053SP, MP3353SP (PRODUCT CODE D182-D183-D184);
This manual, Ricoh MP2553SP, MP3053SP, MP3353SP (PRODUCT CODE D182-D183-D184), is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh MP2553SP, MP3053SP, MP3353SP (PRODUCT CODE D182-D183-D184) copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh MP2553SP, MP3053SP, MP3353SP (PRODUCT CODE D182-D183-D184) photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. PRODUCT INFORMATION
1.1 PRODUCT OVERVIEW
1.1.1 MECHANICAL COMPONENTS
1.1.2 PAPER PATH
1.1.3 DRIVE LAYOUT
1.2 MACHINE CODES AND PERIPHERALS CONFIGURATION
1.2.1 SYSTEM CONFIGURATION AND OPTIONS
D182/D183/D184 (NA)
D182/D183/D184 (EU/AP/CHN/TWN)
1.3 SPECIFICATIONS

2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.1.1 ENVIRONMENT
2.1.2 MACHINE LEVEL
2.1.3 MINIMUM SPACE REQUIREMENTS
2.1.4 MACHINE DIMENSIONS
2.1.5 POWER REQUIREMENTS
2.2 MAIN MACHINE INSTALLATION
2.2.1 INSTALLATION FLOW CHART
2.2.2 ACCESSORY CHECK
2.2.3 INSTALLATION PROCEDURE
Unloading
Tapes and Retainers
Developer
Re-assembly
Toner Bottle
Emblem, Decals
Completion
2.2.4 CHECK IMAGE QUALITY / SETTINGS
Image quality test
Checking the copy image with the test chart
SP Settings
2.2.5 MOVING THE MACHINE
D182/D183/D184 ii SM
2.2.6 TRANSPORTING THE MACHINE
2.3 PAPER FEED UNIT PB3120 (D579)
2.3.1 ACCESSORY CHECK
2.3.2 INSTALLATION PROCEDURE
SP Settings
2.4 CASTER TABLE TYPE D (D593)
2.4.1 COMPONENT CHECK
2.4.2 INSTALLATION PROCEDURE
2.5 PAPER FEED UNIT PB3180 (D746)
2.5.1 ACCESSORY CHECK
2.5.2 INSTALLATION PROCEDURE
SP Settings
2.6 LCIT PB3190 (D747)
2.6.1 ACCESSORY CHECK
2.6.2 INSTALLATION PROCEDURE
SP Settings
2.7 PLATEN COVER PN2000 (D700)
2.7.1 ACCESSORY CHECK
2.7.2 INSTALLATION PROCEDURE
2.8 ARDF DF3090 (D779)
2.8.1 ACCESSORY CHECK
2.8.2 INSTALLATION PROCEDURE
When feeding thin paper
2.9 1 BIN TRAY BN3090 (D582)
2.9.1 COMPONENT CHECK
2.9.2 INSTALLATION PROCEDURE
2.10 INTERNAL SHIFT TRAY SH3050 (D583)
2.10.1 COMPONENT CHECK
2.10.2 INSTALLATION PROCEDURE
2.11 BRIDGE UNIT BU3050 (D584)
2.11.1 COMPONENT LIST
2.11.2 INSTALLATION PROCEDURE
Installation Procedure
2.12 BOOKLET FINISHER SR3150 (D686) / FINISHER SR3140 (D687)
2.12.1 ACCESSORY CHECK
2.12.2 INSTALLATION PROCEDURE
2.13 PUNCH UNIT PU3050 (D717)
2.13.1 ACCESSORY CHECK
2.13.2 INSTALLATION PROCEDURE
2.14 INTERNAL FINISHER TYPE 3352 (D586)
2.14.1 COMPONENT CHECK
2.14.2 INSTALLATION PROCEDURE
Preparing before Installing the Internal Finisher
Internal Finisher Installation
2.15 PUNCH KIT PU3020 (D587)
2.15.1 COMPONENT CHECK
2.15.2 INSTALLATION PROCEDURE
2.16 HEATERS
2.16.1 ANTI-CONDENSATION HEATER (SCANNER UNIT)
Installation Procedure
2.16.2 TRAY HEATER (COPIER)
2.16.3 TRAY HEATER (OPTIONAL PAPER FEED UNIT)
For Installing the Tray Heater in D579
For Installing the Tray Heater in D746
2.16.4 TRAY HEATER (OPTIONAL LCT)
2.17 SMART CARD READER BUILT-IN UNIT TYPE M7 (D773)
2.17.1 ACCESSORY CHECK
2.17.2 INSTALLATION PROCEDURE
2.18 CARD READER BRACKET TYPE 3352 (D593)
2.18.1 COMPONENT CHECK
2.18.2 INSTALLATION PROCEDURE
2.19 KEY COUNTER BRACKET TYPE H (A674)
2.19.1 INSTALLATION PROCEDURE
Preparing before installing the key counter bracket
2.20 OPTIONAL COUNTER INTERFACE UNIT TYPE A (B870)
2.20.1 INSTALLATION PROCEDURE
2.21 INTERNAL OPTIONS
2.21.1 LIST OF SLOTS
2.22 PRINTER AND PRINTER/SCANNER OPTIONS
2.22.1 OVERVIEW
Main Units
Separate Options
Enhance Option
2.22.2 KIT CONTENTS
Common Accessory Table
2.22.3 PRINTER, PRINTER/SCANNER UNIT INSTALLATION (FOR BASIC MODELS)
2.22.4 SCANNER ENHANCE OPTION (FOR BASIC MODELS)
Accessory Check
Installation
If more than one application is required
2.22.5 ADDING ICONS TO THE [HOME] SCREEN
2.23 IEEE 1284 INTERFACE BOARD TYPE A (B679)
2.23.1 ACCESSORIES
2.23.2 INSTALLATION
2.24 IEEE 802.11A/G/N INTERFACE UNIT TYPE M2 (D164)
2.24.1 ACCESSORIES
2.24.2 INSTALLATION
2.24.3 USER TOOL SETTINGS FOR IEEE 802.11A/G
SP Mode Settings for IEEE 802.11 Wireless LAN
2.25 BLUETOOTH INTERFACE UNIT TYPE D (D566)
2.25.1 ACCESSORIES
2.25.2 INSTALLATION
2.26 FILE FORMAT CONVERTER TYPE E (D377)
2.26.1 ACCESSORY CHECK
2.26.2 INSTALLATION
2.27 COPY DATA SECURITY UNIT TYPE G (D640)
2.27.1 COMPONENT CHECK
2.27.2 INSTALLATION
User Tool Setting
2.28 HARD DISK DRIVE OPTION TYPE M7 (D758)
2.28.1 ACCESSORY CHECK
2.28.2 INSTALLATION
After Installing the HDD
2.29 SD CARD OPTION
2.29.1 SD CARD SLOTS
2.29.2 LIST OF SLOTS USED
2.30 SD CARD APPLI MOVE
2.30.1 OVERVIEW
2.30.2 MOVE EXEC
2.30.3 UNDO EXEC
2.31 BROWSER UNIT TYPE M7 (D758)
2.31.1 ACCESSORY CHECK
2.31.2 INSTALLATION PROCEDURE
To update EXJS
When checking the version of EXJS
Browser unit uninstallation procedure
2.31.3 SETTINGS
Browser default setting
2.32 SD CARD FOR NETWARE PRINTING TYPE M7 (D758)
2.32.1 ACCESSORY CHECK
2.32.2 INSTALLATION PROCEDURE
2.33 POSTSCRIPT3 UNIT TYPE M7 (D757)
2.33.1 ACCESSORY CHECK
2.33.2 INSTALLATION PROCEDURE
2.34 IPDS UNIT TYPE M7 (D757)
2.34.1 ACCESSORIES
2.34.2 INSTALLATION
2.35 OCR UNIT TYPE M2 (D166)
2.35.1 ACCESSORY CHECK
2.35.2 INSTALLATION PROCEDURE
2.35.3 RECOVERY PROCEDURE
2.36 MEMORY UNIT TYPE M1 1.5GB (D701)
2.36.1 ACCESSORIES
2.36.2 INSTALLATION PROCEDURE
2.37 CHECK ALL CONNECTIONS
2.38 SECURITY SETTING
2.38.1 SECURITY FUNCTION INSTALLATION
2.38.2 DATA OVERWRITE SECURITY
Before You Begin the Procedure
Installation Procedure
Using Auto Erase Memory
2.38.3 HDD ENCRYPTION
Before You Begin the Procedure:
Installation Procedure
Enable Encryption Setting
Backing Up the Encryption Key
Encryption Key Restoration
2.39 @REMOTE SETTINGS
2.40 OPERATION GUIDANCE FOR USERS

3. PREVENTIVE MAINTENANCE
3.1 PREVENTIVE MAINTENANCE TABLES
3.2 IMAGE QUALITY STANDARDS
3.3 PAPER TRANSFER QUALITY STANDARDS

4. REPLACEMENT AND ADJUSTMENT
4.1 NOTES ON THE MAIN POWER SWITCH
4.1.1 PUSH SWITCH
Characteristics of the Push Switch (DC Switch)
Shutdown Method
Forced Shutdown
4.2 SPECIAL TOOLS AND LUBRICANTS
4.2.1 SPECIAL TOOLS
4.2.2 LUBRICANTS
4.3 EXTERIOR COVERS
4.3.1 FRONT DOOR
4.3.2 UPPER REAR COVER
4.3.3 LOWER REAR COVER
4.3.4 CONTROLLER COVER
4.3.5 LEFT COVER
4.3.6 RIGHT FRONT COVER
4.3.7 RIGHT COVER
4.3.8 RIGHT REAR COVER
4.3.9 SCANNER FRONT COVER
4.3.10 SCANNER LEFT COVER
4.3.11 SCANNER RIGHT COVER
4.3.12 SCANNER UPPER COVER
4.3.13 PAPER EXIT COVER
4.3.14 OUTPUT TRAY
4.4 OPERATION PANEL
4.4.1 OPERATION PANEL
4.4.2 LCD PANEL
4.5 SCANNER UNIT
4.5.1 EXPOSURE GLASS
4.5.2 EXPOSURE LAMP (LED)
4.5.3 SCANNER MOTOR
4.5.4 LENS BLOCK
4.5.5 ORIGINAL SIZE SENSOR
4.5.6 SIO
4.5.7 SCANNER HP SENSOR
4.5.8 DF POSITION SENSOR
4.5.9 ADJUSTING THE SCANNER WIRE
Scanner Wire (Front)
Scanner wire assembly (front side)
Scanner position adjustment
SM vii D182/D183/D184
Scanner Wire (Rear)
Scanner Wire Assembly (rear side)
4.6 LASER UNIT
4.6.1 CAUTION DECAL LOCATIONS
4.6.2 LASER UNIT
4.6.3 POLYGON MIRROR MOTOR
4.6.4 LD UNIT
4.6.5 LASER SYNCHRONIZATION DETECTOR
4.7 PHOTOCONDUCTOR UNIT (PCU)
4.7.1 PCU REMOVAL
4.7.2 PICK-OFF PAWLS
4.7.3 OPC DRUM
4.7.4 CHARGE ROLLER, CLEANING ROLLER
4.7.5 CLEANING BLADE
4.7.6 DEVELOPER
PCU Reassembly
4.7.7 AFTER REPLACEMENT OF PCU COMPONENTS
4.8 TRANSFER UNIT
4.8.1 TRANSFER ROLLER UNIT
4.8.2 IMAGE DENSITY SENSOR
4.9 FUSING UNIT
4.9.1 FUSING UNIT
4.9.2 THERMISTORS
4.9.3 HOT ROLLER STRIPPERS
4.9.4 THERMOSTATS
4.9.5 HOT ROLLER AND FUSING LAMPS
Reinstallation
4.9.6 PRESSURE ROLLER/CLEANING ROLLER
4.10 PAPER EXIT
4.10.1 PAPER EXIT SENSOR/PAPER OVERFLOW SENSOR
4.11 PAPER FEED
4.11.1 PAPER FEED UNIT
4.11.2 SEPARATION ROLLER, FEED ROLLER, PICK-UP ROLLER
Tray 1 and Tray 2
4.11.3 PAPER TRAY LIFT MOTORS
4.11.4 REGISTRATION CLUTCH
4.11.5 TRANSPORT CLUTCH
4.11.6 PAPER FEED CLUTCH
4.11.7 PAPER SIZE SENSORS
4.11.8 REGISTRATION SENSOR
4.11.9 VERTICAL TRANSPORT, PAPER OVERFLOW, PAPER END AND
PAPER FEED SENSOR
4.11.10 DUST COLLECTION BOX
4.12 DUPLEX UNIT/BY-PASS TRAY UNIT
4.12.1 DUPLEX UNIT
4.12.2 DUPLEX ENTRANCE SENSOR
4.12.3 DUPLEX EXIT SENSOR
4.12.4 DUPLEX MOTOR/BY-PASS MOTOR
4.12.5 BY-PASS TRAY UNIT
4.12.6 BY-PASS PAPER LENGTH SENSOR
4.12.7 BY-PASS PAPER SIZE SENSOR
When reinstalling the by-pass paper size sensor
4.12.8 BY-PASS PAPER END SENSOR
4.12.9 BY-PASS PICK-UP ROLLER
4.12.10 BY-PASS TRAY HP SENSOR
4.13 PCBS AND OTHER ITEMS
4.13.1 CONTROLLER BOARD
Before replacing the controller board in the model without HDD
Replacement Procedure
After installing the controller board
4.13.2 NVRAM ON THE CONTROLLER BOARD
4.13.3 BCU BOARD
4.13.4 EEPROM ON THE BCU
4.13.5 IPU
4.13.6 MAIN MOTOR
4.13.7 PSU
4.13.8 POWER PACK
4.13.9 HDD
After HDD Replacement
Reinstallation
4.14 ADJUSTMENT AFTER REPLACEMENT
4.14.1 PRINTING
Registration - Leading Edge/Side-to-Side
Blank Margin
Main Scan Magnification
Parallelogram Image Adjustment
4.14.2 SCANNING
Registration: Platen Mode
SM ix D182/D183/D184
Magnification
4.14.3 SCANNER WIRE
4.14.4 ADF IMAGE ADJUSTMENT
Registration
Sub Scan Magnification
4.14.5 TOUCH SCREEN CALIBRATION

5. SERVICE TABLE
5.1 SERVICE PROGRAM MODE
5.1.1 SP TABLES
5.1.2 ENABLING AND DISABLING SERVICE PROGRAM MODE
Entering SP Mode
Exiting SP Mode
5.1.3 TYPES OF SP MODES
SP Mode Button Summary
Switching Between SP Mode and Copy Mode for Test Printing
Selecting the Program Number
Exiting Service Mode
Service Mode Lock/Unlock
5.1.4 REMARKS
Others
5.2 TEST PATTERN PRINT
5.2.1 TEST PATTERN (SP2-109-001)
5.3 FIRMWARE UPDATE
5.3.1 TYPE OF FIRMWARE
5.3.2 BEFORE YOU BEGIN
5.3.3 UPDATING FIRMWARE
Preparation
Updating Procedure
Error Messages
Firmware Update Error
Recovery after Power Loss
5.3.4 HANDLING FIRMWARE UPDATE ERRORS
5.4 UPDATING JAVAVM
5.4.1 CREATING AN SD CARD FOR UPDATING
Updating Procedure
List of Error Messages
5.5 SELECTING THE PANEL DISPLAY LANGUAGE
5.5.1 SWITCHABLE LANGUAGES
5.6 NVRAM DATA UPLOAD/DOWNLOAD
5.6.1 UPLOADING CONTENT OF NVRAM TO AN SD CARD
5.6.2 DOWNLOADING AN SD CARD TO NVRAM
5.7 UP/SP DATA IMPORT/EXPORT
5.7.1 OVERVIEW
Import/export conditions
5.7.2 UP DATA IMPORT/EXPORT
Data that can be imported and exported
Data that cannot be imported or exported
Exporting Device Information
Importing Device Information
5.7.3 SP DATA IMPORT/EXPORT
Data that can be imported and exported
Exporting Device Information
Importing Device Information
5.7.4 POSSIBLE SOLUTIONS FOR IMPORT/EXPORT PROBLEMS
5.8 ADDRESS BOOK EXPORT/IMPORT
5.8.1 EXPORT
5.8.2 IMPORT
5.8.3 SPECIFICATION
5.9 CAPTURING THE DEBUG LOGS
5.9.1 OVERVIEW
Security of the Operation Log
5.9.2 RETRIEVING THE DEBUG LOGS
Procedure for Retrieving the Debug Log

6. TROUBLESHOOTING
6.1 SERVICE CALL
6.1.1 SUMMARY
6.1.2 SC100 (ENGINE: SCANNING)
6.1.3 SC200 (ENGINE: EXPOSURE)
6.1.4 SC300 (ENGINE: IMAGE PROCESSING1 (CHARGE, DEVELOPMENT))
6.1.5 SC400 (ENGINE: IMAGE PROCESSING2 (AROUND THE DRUM))
6.1.6 SC500 (ENGINE: PAPER FEED AND FUSING)
6.1.7 SC600 (ENGINE: COMMUNICATION AND OTHERS)
6.1.8 SC600 (CONTROLLER)
6.1.9 SC700 (ENGINE: PERIPHERALS)
6.1.10 SC800 (CONTROLLER)
6.1.11 SC900 (ENGINE: OTHERS)
6.1.12 SC900 (CONTROLLER)
6.2 JAM DETECTION
6.2.1 PAPER JAM DISPLAY
6.2.2 JAM CODES AND DISPLAY CODES
Main Machine
ARDF DF3090
Booklet Finisher SR3150/ Finisher SR3140
Internal Finisher Type 3352
6.2.3 SENSOR LOCATIONS
6.2.4 PAPER SIZE CODES
6.3 OTHER PROBLEMS
6.3.1 MARKS (VERTICAL STREAKS) ON PRINTS AND COPIES DUE TO SCANNING PROBLEMS
Converting the ARDF DF3090 (D779) to Contact Scanning
6.3.2 JAMMED PAPER AT THE BRIDGE UNIT
6.3.3 STACKING PROBLEM AT THE 1000-SHEET FINISHER
Installation procedure for attaching the sheet
Installation procedure for attaching the auxiliary tray to the 1000-sheet finisher
6.3.4 EARLY PAPER FULL DETECTION AT THE 1000-SHEET FINISHER
Installation procedure
6.4 BLOWN FUSE CONDITIONS

7. ENERGY SAVING
7.1 ENERGY SAVING
7.1.1 ENERGY SAVE
If the Energy Saver button is pressed during machine operation
7.1.2 ENERGY SAVER TIMER
7.2 PAPER SAVE
7.2.1 EFFECTIVENESS OF DUPLEX/COMBINE FUNCTION
Paper Savings and Counter

Number of pages: 1312.
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