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Canon iR2545i, iR2545, iR2535i, iR2535 - Service Manual
This manual, Canon iR2545i, iR2545, iR2535i, iR2535, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon iR2545i, iR2545, iR2535i, iR2535 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR2545i, iR2545, iR2535i, iR2535 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
0. SAFETY PRECAUTIONS
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Power Supply
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling the Lithium and Ni-MH Batteries
Notes Before it Works Serving
1. PRODUCT OVERVIEW
Product Lineup
Host machine
Host machine configuration
Model type
Option
Pickup delivery / image reading options
Function expanding option
Feature
Product feature
Specifications
Specifications
Weight / Size
Productivity (Print speed)
Paper type
Pickup
Name of Parts
External View
Cross Sectional View
Operation
Power Switch
Description of Control Panel
2. TECHNOLOGY
Basic Configuration
Functional Configuration
Basic sequence
Original Exposure System
Construction
Specifications/controls/functions
Major Components
Reader Relay PCB
Basic Sequence
Basic Sequence at Power-On
Basic Sequence at Start Key ON (book mode/1 original)
Basic Sequence at Start Key ON (ADF mode/1 original)
Controls
Controlling the Scanner Drive System
CCD
Enlargement/Reduction
Detecting the Size of Originals
Dirt Sensor Control
Image Processing
Service Operations
Action to take when replacing parts
Consumables
Service precautions
Controller System
Overview
Functional Configuration
Controls
Flow of Image Data
Construction of the Image Processing Module
Reader Unit Input Image Processing
Compressio/ Extesion/ Editing Block
Printer unit Output Image Processing
Flow of Image Data According to Copy Functions
Flow of Image Data for the SEND Function
Flow of Image Data for the Fax Transmission
Flow of Image Data for the Fax Reception Function
Flow of Image Data for the PDL Function
Software counter
Fan
Power supply
Service Operations
Action to take when replacing parts
Consumables
Service precautions
Laser Exposure System
Construction
Specifications/Controls/Functions
Main Configuration Parts
Control System Configuration
Basic Sequence
Basic Sequence
Various Controls
Controlling the Laser Activation Timing
Controlling the Intensity of Laser Light
Controlling the Laser Scanner Motor
Controlling the Laser Shutter
Image Formation System
Basic Configuration
Specifications of Image Formation System
Major Components of Image Formation System
Image Formation Process
Basic Sequence
Sequence of Operation (initial rotation)
Sequence of Operation (printing)
Sequence of Operation (last rotation)
Controls
Drum Unit
Developing Unit
Toner Container
Transfer Unit
Waste Toner Box
Work of Service
When Replacing the Components
Periodical Service
Points to Note about Service
Fixing System
Overview
Features
Specifications
Major parts configuration
Controls
Fixing temperature control: overview
Standby temperature control
Print temperature control
Down sequence control
User mode related to fixing grade
Fixing pressure roller cleaning sequence
Fixing film edge cooling control
Paper loop amount control before fixing
Protection features
Pickup Feed System
Overview
Specification
Parts Configuration
Diagram of Paper Paths (w/ 2 Way Unit/ inaner 2 way tray)
Diagram of Paper Paths (w/o 2 Way Unit)
Controls
Overview
Cassette Pickup Assembly
Multi-Purpose Pickup Assembly
Fixing / Registration Assembly
Duplex / Delivery Assembly
Detecting Jams
Work of Service
Periodical ServicePeriodical Service
Consumables
Periodically Servicing
Embedded RDS
Product Overview
Overview
Features and benefits
E-RDS Setup
Advance preparations
Network settings
Steps to E-RDS Settings
Communication log
Initializing E-RDS settings
FAQ
Troubleshooting
Troubleshooting
Error code and strings
Com-Log Report
Service cautions
3. PERIODICAL SERVICE
Consumable Parts and Cleaning Parts
Cleaning Parts
4 Parts Replacement and Cleaning
List of Parts
List of Covers
List of Main Units / Parts
List of PCBs
List of Solenoids
List of Sensors
List of Motors
List of Fans
List of Switches
List of Clutches
Other
External Covers
Removing the Reader Left Cover
Removing the Reader Front Cover
Removing the Support Cover
Removing the Delivery Tray
Removing the Front Cover
Removing the Lower Left Cover
Removing the Left Cover
Removing the Inside Base Cover
Installing the Inside Base Cover
Removing the Left Rear Cover
Removing the Toner Supply Cover
Removing the Reader Right Cover
Removing the Platen Glass
Removing the Reader Rear Cover
Removing the Rear Cover (Right)
Removing the Rear Cover (Left)
Removing the Rear Right Cover (Upper)
Removing the Rear Right Cover (Lower)
Removing the Lower Rear Cover
Removing the Cassette 2 Rear Cover
Main Units/Parts
Removing the Right Cover Assembly
Removing the Cassette Pickup Assembly
Removing the Laser Scanner Unit
Action to Take after Replacing the Laser Scanner Unit
Removing the Toner Supply Assembly
Action to Take after Replacement
Removing the CCD Unit
Action to Take after Replacing the CCD Unit
Removing the Platen Glass
Action to Take after Replacing the Platen Glass
Removing the ADF Scan Glass
Action to Take after Replacing the ADF Scan Glass
Removing the Control Panel Assembly
Removing the Multi Pickup Assembly
Consumable Parts Requiring Periodic Replacement
Removing the Transfer Roller
Removing the Separation Static Charge Eliminator
Removing the Waste Toner Container
Removing the Drum Unit
Removing the Developing Assembly
Removing the Manual Feed Pickup Roller
Removing the Manual Feed Separation Pad
Removing the Fixing Unit
Removing the Cassette Pickup Roller
Removing the Cassette Feed Roller
Removing the Cassette Separation Roller
Removing the Idler Gear (For China Only)
PCB
Removing the Main Controller PCB
Replacement Procedure
Action to Take after Replacement
Removing the Reader Relay PCB
Replacement Procedure
Removing the Power Supply PCB
Replacement Procedure
Removing the DC Controller PCB
Before Replacement/RAM Clearing
Action to Take after Replacement/RAM Clearing
Removing the HVT PCB
Replacement Procedure
Removing the Option Power Supply PCB
Replacement Procedure
Removing the Heater PCB
Replacement Procedure
Removing the RAM PCB
Replacement Procedure
Removing the Main Motor (M1)
Replacement Procedure
Removing the Fixing Motor (M2)
Replacement Procedure
Removing the Cassette 1 Pickup Motor (M3)
Replacement Procedure
Removing the Duplex Feed Motor (M4)
Replacement Procedure
Removing the Shutter Motor (M8)
Replacement Procedure
Removing the No.1 Delivery Motor (M9)
Replacement Procedure
Removing the Reversal Motor (M10)
Replacement Procedure
Removing the Scanner Motor (M21)
Replacement Procedure
Removing the Paper Edge Cooling Fan (Rear) (FAN1)
Replacement Procedure
Removing the Paper Edge Cooling Fan (Front) (FAN2)
Replacement Procedure
Removing the Power Supply Cooling Fan (FAN6)
Replacement Procedure
Removing the Front Door Switch (SW2)
Replacement Procedure
Removing the Cassette Size Detection Switch (SW6/SW7)
Replacement Procedure
Removing the Clutch (CL1/CL2/CL3)
Replacement Procedure
OTHER
Removing the Fixing Film Unit
Replacement Procedure
Removing the Pressure Roller
Replacement Procedure
5 Adjustment
Outline
Adjustment when replacing parts
Image position adjustment
Adjustment when replacing parts
Scanning System
Action to Take after Replacing the CCD Unit
Action to Take after Replacing the Platen Glass
Action to Take after Replacing the ADF Scan Glass
Controller System
Action to Take after Replacing theMain Controller PCB
Action to Take when Replacing the DC Controller PCB
Action to Take after Replacing the RAM
Laser Exposure System
Action to Take after Replacing the Laser Scanner Unit
Image position adjustment
Margin Along the Leading Edge
Left Image Margin
Leading Edge Non-Image Width
Left Non-Image Width
6. TROUBLESHOOTING
Initial Check
Initial check items list
Test Print
Overview
Select the test print TYPE
Troubleshooting items
Troubleshooting items list
Image Faults
Paper Reverse Side Stained with Toner
Stained Leading/Trailing Edge of Paper
Image Transfer Wrong/Text Void
Image Deletion/Blur/Dew Condensation
Thin Paper Jam (63g/cm2 or Less)
Paper Jam due to Solid Image Printed on Paper with Small Leading-Edge
Margin (1-4 mm)
Cannot Turn the Toner Bottle Set Lever or Hard to Turn it
Abnormal Noise During Multi-Feed Peration
Upgrading Targets and Procedure
Outline
Procedure
7. ERROR CODE
Overview
Outline
Error Code
Error Code Details
FAX Error Code
Outline
User Error Code
Service Error Code
Jam Code
Main Unit
DADF-AA1
Inner Finisher-B1
Alarm Code
Alarm Code Details
8. SERVICE MODE
Outline
Outline of Service Mode
Using the Mode
Setting of Bit Switch
Outline
Back-Up
Service Label
Details of Service Mode
#SSSW
SSSW Composition
Details
#MENU
Menu Switch Composition
Deatails
#NUMERIC
Numerical Parameter Composition
Details
#SCAN
Setting of Scanner Functions (SCANNER)
Numeric Parameter Functional configuration
READER
Numerin Parameter Settings (Numeric Prama.)
Service Soft Switch Settings (PRINTER)
List of Functions
List of Functions(PRINT CST)
#NETWORK
Confirmation of contents of CA certificate
#CODEC
Configuration
Details
#SYSTEM
Configuration
Details of Bit Switch
Details of System Numeric
#ACC
Configuration
#COUNTER
Counters
Clearing Counters
#LMS
Configuration
Outline
Details
Method of confirming license option
Inactivity of the transmitted license
Erasing a License
#E-RDS
Configuration
#REPORT
Configuration
Details
#DOWNLOAD
Download
#CLEAR
Configuration
#DISPLAY
Configuration
#ROM
Configuration
#TEST MODE
Outline
Configuration
Details
9. INSTALLATION
How to check this Installation Procedure
When Using the parts included in the package
Symbols in the Illustration
Making Pre-Checks
Selecting the Site of Installation
Points to Make Before Installation
Option Installation Sequence
Checking the Contents
Unpacking and Installation Procedure
Unpacking the Machine and Removing the Packaging Materials
Installing the Toner Bottle
Installing the Drum Unit
Connecting the cord
Stirring Toner
Installing Trays
Setting the Cassettes
Installing Other Parts
Checking the Print Image
Checking the Connection to the Network
Setting the Date and Time
Setting the Cassette Heater (if equipped with the cassette heater)
Document Tray-J1 Installation Procedure
Points to Note before Installation
Checking the Contents
Installation Procedure
In case of iR 2545/2535 Series
In case of iR 2530/2525/2520 Series
When installing with "USB Application 3-Port Interface Kit-A1" simultaneously
Card Reader Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Installation Procedure
Registering the Card IDs
Serial Interface Kit-J2 Installation Procedure
Checking the Contents
Points to Note before Installation
Turning OFF the Host Machine
Installation Procedure
Control Interface Cable-A1 Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Installation Procedure
System Upgrade RAM-C1 Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Installation Procedure
System Upgrade SD CARD-A1Installation Procedure
Checking the Contents
Points to Note before Installation
Turning OFF the Host Machine
Installation Procedure
Checking after Installation
Cst Heater Kit-J1 Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Installation Procedure
Reader Heater Unit-H1 Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Confirmation of Heater Driver PCB
Installation Procedure
Installation of Reader Harness
Removal of Parts from Reader
Installation of Reader Heater (for iR2530/2525/2520 series)
Installation of Reader Heater (for iR2545/2535 series)
Cassette Heater Unit 37 Installation Procedure
Points to Note before Installation
Checking the Contents
Turning OFF the Host Machine
Installation Procedure
In case of 550 Sheets Cassette Model
In case of 250 Sheets Cassette Model
In case of 1-Cassette Unit
In case of 2-Cassette Unit
Drum Heater-C1 Installation Procedure
Checking the Contents
Points to Note Before Installation
Turning Main Power OFF
Installation Procedure
Relocating the Machine
Required Articles
Preparation for Relocating the Machine
Work Procedure
APPENDIX
Service Tools
Special Tools
Oils and Solvents
General Circuit Diagram
General Circuit Diagram (1/7)
General Circuit Diagram (2/7)
General Circuit Diagram (3/7)
General Circuit Diagram (4/7)
General Circuit Diagram (5/7)
General Circuit Diagram (6/7)
General Circuit Diagram (7/7)
Number of pages: 363.
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