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Ricoh Aficio SP5200DN, SP5210D (product code M020 M021) Service Manual
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh Aficio SP5200DN, SP5210D copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh Aficio SP5200DN, SP5210D photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 MACHINE CONFIGURATION
1.2.1 SYSTEM COMPONENTS
Main
Options
Internal options
1.3 OVERVIEW
1.3.1 MECHANICAL COMPONENT LAYOUT
1.3.2 PAPER PATH
2. INSTALLATION
2.1 MACHINE INSTALLATION
2.2 INSTALLATION REQUIREMENTS
2.2.1 ENVIRONMENT
2.2.2 MACHINE LEVEL
2.2.3 MINIMUM OPERATIONAL SPACE REQUIREMENTS
2.2.4 POWER SUPPLY
2.3 CONTROLLER OPTIONS
2.3.1 OVERVIEW
I/F Card Slots
SD Card Slots
SDRAM slot
Hard disk connector
2.3.2 INSTALLING THE SD MEMORY CARD OPTIONS
Installation
2.3.3 SD CARD APPLICATION MOVE
Overview
Move Exec
Undo Exec
2.3.4 IEEE 802.11 A/G (WIRELESS LAN)
Installation Procedure
UP Mode Settings for Wireless LAN
SP Mode and UP Mode Settings for IEEE 802.11 a/g Wireless LAN . 2-12
2.3.5 IEEE 1284 INTERFACE BOARD
2.3.6 GIGABIT ETHERNET
2.3.7 MEMORY UNIT TYPE G 256MB / I 512MB (ONLY FOR M020)
2.3.8 HARD DISK DRIVE TYPE 2670 (ONLY FOR M020)
2.3.9 CHECK ALL CONNECTIONS
2.3.10 IC CARD READER (EXTERNAL OPTIONS) ATTACHING LOCATION
2.4 PAPER FEED UNIT TK1120 (M386)
2.4.1 ACCESSORY CHECK
2.4.2 INSTALLATION PROCEDURE
2.4.3 WHEN STACKING FOUR OPTIONAL PAPER FEED UNITS
Fixing the units together
2.5 PAPER FEED UNIT TK1130 (M389)
2.5.1 ACCESSORY CHECK
2.5.2 INSTALLATION PROCEDURE
2.5.3 WHEN STACKING FOUR OPTIONAL PAPER FEED UNITS
Fixing the units together
3. PREVENTIVE MAINTENANCE
3.1 MAINTENANCE TABLES
3.1.1 USER MAINTENANCE
3.1.2 SERVICE MAINTENANCE
3.2 PM PARTS SETTINGS
3.2.1 BEFORE REMOVING THE OLD PM PARTS
3.2.2 AFTER INSTALLING THE NEW PM PARTS
3.2.3 OPERATION CHECK
4. REPLACEMENT AND ADJUSTMENT
4.1 GENERAL PRECAUTIONS
4.1.1 PRECAUTIONS ON DISASSEMBLY
4.1.2 RELEASING PLASTIC LATCHES
4.1.3 AFTER SERVICING THE MACHINE
4.2 COVERS
4.2.1 RIGHT COVER
4.2.2 LEFT COVER
4.2.3 UPPER COVER
4.2.4 FRONT COVER
4.2.5 REAR COVER
4.2.6 OPERATION PANEL
4.3 LASER UNIT
4.3.1 CAUTION DECAL LOCATIONS
4.3.2 LASER UNIT
4.3.3 POLYGON MIRROR MOTOR
4.3.4 LASER SYNCHRONIZATION DETECTOR
4.4 TRANSFER ROLLER
4.5 FUSING
4.5.1 FUSING UNIT
4.5.2 HOT ROLLER AND PRESSURE ROLLER SECTIONS
4.5.3 FUSING LAMP
4.5.4 HOT ROLLER
4.5.5 FUSING THERMISTOR
4.5.6 THERMOSTATS
4.5.7 PRESSURE ROLLER
4.5.8 FUSING CLEANING ROLLER
4.6 PAPER FEED
4.6.1 PAPER FEED ROLLER
4.6.2 FRICTION PAD
4.6.3 PAPER END SENSOR
4.6.4 REMAINING PAPER SENSORS 1 AND 2
4.6.5 REGISTRATION SENSOR
4.7 BY-PASS TRAY
4.7.1 BY-PASS TRAY UNIT
4.7.2 BY-PASS FEED ROLLER
4.7.3 BY-PASS FRICTION PAD
4.7.4 BY-PASS PAPER SENSOR
4.8 DUPLEX
4.8.1 DUPLEX UNIT
4.8.2 DUPLEX ENTRANCE SENSOR
4.8.3 DUPLEX RELAY SENSOR
4.9 PAPER EXIT
4.9.1 PAPER OVERFLOW SENSOR
4.9.2 PAPER EXIT SENSOR
4.10 ELECTRICAL COMPONENTS
4.10.1 CONTROLLER BOARD
4.10.2 CONTROLLER BOX
4.10.3 PSU AND PSU COVER
4.10.4 ENGINE BOARD
When installing a new engine board
4.10.5 ENGINE BOARD BRACKET
4.10.6 ENGINE BOARD WITH BRACKET
4.10.7 RFID (RADIO FREQUENCY ID)
4.10.8 HVPS (HIGH VOLTAGE POWER SUPPLY)
4.10.9 OPERATION PANEL UNIT
Keyboard Unit
Operation panel controller and LCD unit
4.10.10 NVRAM AND EEPROM
NVRAMs
EEPROM
4.11 SWITCHES
4.11.1 TRAY SET SWITCH AND PAPER SIZE DETECTION SENSOR BOARD
4.11.2 REAR-LEFT INTERLOCK SWITCH
4.11.3 REAR-RIGHT INTERLOCK SWITCH
4.11.4 FRONT INTERLOCK SWITCH
4.12 CLUTCHES
4.12.1 OVERVIEW
4.12.2 REGISTRATION CLUTCH
4.12.3 RELAY CLUTCH
4.12.4 BY-PASS FEED CLUTCH
4.12.5 PAPER FEED CLUTCH
4.13 FANS
4.13.1 OVERVIEW
4.13.2 AIO FAN
4.13.3 EXHAUST FAN
4.13.4 PSU FAN
4.13.5 TRANSFER THERMISTOR
4.14 OTHER ELECTRICAL COMPONENTS
4.14.1 HDD (OPTION FOR M020)
4.14.2 DIMM (OPTION FOR M020)
4.14.3 DUPLEX JUNCTION SOLENOID
4.14.4 TONER END SENSOR
4.15 DRIVE SECTION
4.15.1 OVERVIEW
4.15.2 MAIN MOTOR GEAR ASSY
4.15.3 MAIN MOTOR
4.15.4 PAPER EXIT MOTOR
4.15.5 DUPLEX MOTOR
5. SYSTEM MAINTENANCE REFERENCE
5.1 PRINTER SERVICE MODE
5.1.1 SP1-XXX (SERVICE MODE)
5.2 ENGINE SERVICE MODE
5.2.1 ENGINE MODE TABLE
SP1-xxx: Feed
SP2-xxx: Drum
SP3-xxx: Process
SP5-xxx: Mode
SP7-xxx: Data Log
SP8XXX: Data Log 2
5.3 FIRMWARE UPDATE
5.3.1 TYPE OF FIRMWARE
5.3.2 PRECAUTIONS
Handling SD Cards
Upload/Download
Network Connection
5.3.3 MACHINE FIRMWARE UPDATE
5.4 NVRAM DATA UPLOAD/DOWNLOAD
5.4.1 UPLOADING NVRAM DATA
5.4.2 DOWNLOADING NVRAM DATA
5.5 SD CARD APPLICATION MOVE
5.5.1 OVERVIEW
5.5.2 MOVE EXEC
5.5.3 UNDO EXEC
5.6 MENU MODE
5.7 CONTROLLER BOARD DIP SWITCHES
5.8 CARD SAVE FUNCTION
5.8.1 OVERVIEW
Card Save:
5.8.2 PROCEDURE
6. TROUBLESHOOTING
6.1 SERVICE CALL CONDITIONS
6.1.1 SUMMARY
6.1.2 SC CODE DESCRIPTIONS
6.2 ERROR MESSAGES
6.2.1 COMMON ERROR MESSAGES
6.3 JAM DETECTION
6.3.1 PAPER JAM DISPLAY
6.3.2 PAPER JAM SENSORS
6.3.3 JAM CODES AND DISPLAY CODES
6.3.4 INITIAL JAM RELATIONS
6.4 GENERAL TROUBLESHOOTING
6.4.1 IMAGE ADJUSTMENT
Registration Adjustment
Parallelogram Image Adjustment
6.4.2 SKEW ADJUSTMENT
6.4.3 STREAKS IN THE SUB SCAN DIRECTION
7. ENERGY SAVING
7.1 ENERGY SAVE
7.1.1 ENERGY SAVER MODES
Timer Settings
Return to Stand-by Mode
Recommendation
7.1.2 ENERGY SAVE EFFECTIVENESS
7.2 PAPER SAVE
7.2.1 EFFECTIVENESS OF DUPLEX/COMBINE FUNCTION
1. Duplex
2. Combine mode
3. Duplex + Combine
How to calculate the paper reduction ratio
Number of pages: 341.
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