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Dell 3110cn, Service Manual & Parts List
This service manual, is the full Dell 3110cn Service Repair Manual.
This manual, Dell 3110cn, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Dell 3110cn copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Dell 3110cn photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
Chapter 1. TROUBLESHOOTING
FIP-1. 22 016-330/016-331/016-332/016-333/016-334/016-335/016-336/016-337/016-360
Restart Printer
FIP-1. 23 016-338 Restart Printer
FIP-1. 24 016-350 Restart Printer
FIP-1. 25 016-370 Restart Printer
FIP-1. 26 093-964 CRUM ID
FIP-1. 27 Paper Jam 071-100
FIP-1. 28 Paper Jam 072-100
FIP-1. 29 Paper Jam 075-100
FIP-1. 30 077-900/077-901 Paper Jam
FIP-1. 31 Paper Jam 077-903
FIP-1. 32 Paper Jam 077-907
FIP-1. 33 Load Tray N or MPF 024-910/024-911/024-914
FIP-1. 34 Load Tray N or MPF 024-965/024-966/024-969
FIP-1. 35 CRUM ID 009-367/009-368/009-369/009-370
FIP-1. 36 TapeOn XXX Cart 093-919/093-920/093-921/093-922
FIP-1. 37 Replace Cart. 093-930
FIP-1. 38 Replace Cart. 093-931
FIP-1. 39 Replace Cart. 093-932
FIP-1. 40 Replace Cart. 093-933
FIP-1. 41 Ready to Print 093-423
FIP-1. 42 Ready to Print 093-424
FIP-1. 43 Ready to Print 093-425
FIP-1. 44 Ready to Print 093-426
FIP-1. 45 Insert PrintCart 093-970
FIP-1. 46 Insert PrintCart 093-971
FIP-1. 47 Insert PrintCart 093-972
FIP-1. 48 Insert PrintCart 093-973
FIP-1. 49 CRUM ID 009-371 / Inset Belt Unit 094-910
FIP-1. 50 Ready to Print 094-422
FIP-1. 51 Belt Unit 094-911
FIP-1. 52 010-359 Restart Printer
FIP-1. 53 Ready to Print 010-421
FIP-1. 54 Tray Detached 024-946/024-947 / Load Tray 1 077-912
FIP-1. 55 Close FrontCover 077-300
FIP-1. 56 Invalid ID 016-383 / Range Chk Error 016-384 / Header Error 016-385 / Check Sum Error 016-386 / Format Error 016-387
FIP-1. 57 MPC Error 016-388 / MPC Detached 016-389 / MPC Com. Failed 016-390
FIP-1. 58 Out of Memory 016-700/Disk Full 016-980
FIP-1. 59 Invalid User 016-757 / Disabled Func 016-758 / Reached Limits 016-759
FIP-1. 60 Invalid Job 016-799
FIP-1. 61 Ready to Print 193-700
FIP-1. 62 Over Heat 042-700/Ready to Print 142-700
FIP-1. 63 Electrical Noise
4. Image Quality Trouble
4.1 Entry Chart for Image Quality Troubleshooting
4.2 Items to be Confirmed Before Image Quality Troubleshooting
4.3 Print Image Quality Specification
4.4 Image Quality FIP
FIP-1.P1 Faint print (Low contrast)
FIP-1.P2 Blank print (No print)
FIP-1.P3 Solid black
FIP-1.P4 Vertical blank lines (White stripes in paper transport direction)
FIP-1.P5 Horizontal band cross out (White stripes in the horizontal direction)
FIP-1.P6 Vertical stripes
FIP-1.P7 Horizontal stripes
FIP-1.P8 Partial lack
FIP-1.P9 Spots
FIP-1.P10 Afterimage
FIP-1.P11 Background (Fog)
FIP-1.P12 Skew
FIP-1.P13 Paper damage
FIP-1.P14 No fix
FIP-1.P15 Color Registration (Color Shift)
5. Abnormal Noise Trouble
5.1 Entry Chart for Abnormal Noise Troubleshooting
5.2 Operation Mode Table
FIP-1.N1 When Power is Turned On
FIP-1.N2 During Standby
FIP-1.N3 During Printing
6. Other FIP
FIP-AC
FIP-DC
FIP-Multiple feed
Chapter 2. OPERATION OF DIAGNOSTIC
1. Overview
1.1 Position of the Diag. in the Whole System
2. Configuration
3. How to use Diag. Customer Mode
3.1 Roles of the control panel in Diag
3.2 Entering diag. Customer mode
3.3 Selecting Diag. item
3.4 Change method parameters value
3.5 Executing/Exiting Diag. mode
3.6 Diag. mode menu tree
4. The Kind of Diag. and Contents of a Test
4.1 ESS Diag
4.1.1 Executing ESS diagnosis
4.1.2 All Test
4.1.3 CodeROM Test
4.1.4 FontROM Test
4.1.5 EEPROM Test
4.1.6 DRAM Test
4.1.7 MAC+PHY Test
4.1.8 ASIC Test
4.1.9 PANEL Test
4.1.10 IOT Test
4.2 IOT Diag
4.2.1 Digital Input (DI) Test
4.2.2 Executing digital input (DI) test
4.2.3 Digital Output (DO) Test
4.2.4 Executing digital output (DO) test
4.3 Print Info
4.3.1 Config Page
4.3.2 Print Settings
4.4 Complete
4.4.1 Complete
4.5 Test Print
4.5.1 Executing test print
4.5.2 No Image [IOT]
4.5.3 Test Pattern 600[IOT]
4.5.4 Grid2
4.5.5 Cyan 20
4.5.6 Magenta 20
4.5.7 Yellow 20
4.5.8 Black 20
4.5.9 CMY 20
4.5.10 Gradation
4.5.11 Toner Pallet Check
4.5.12 Contamination Check
Chapter 2 Operation of Diag.
Chapter 2 Operation of Diag. CONTENTS
Version 3 2007.03.15
4.5.13 Parameter Setting
4.5.14 Printing the parameter list
Chapter 3. REMOVAL AND REPLACEMENT
Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS
Version 3 2007.03.15
1. Removal and Replacement Procedures (RRPs)
1.1 Before starting service procedure
1.2 General notes
1.2 Removal Flows
1.2 Replacement Flows
2. Removal Steps
Removal 1 COVER EXTENDER (PL1.1.9)
Removal 2 MPF COVER (PL1.2.99)
Removal 3 TRAY REAR COVER (PL1.1.5)
Removal 4 TRANSFER BELT (PL4.1.1)
Removal 5 DUPLEX MODULE (PL11.1.1)
Removal 6 TONER CARTRIDGE (K), (C), (M), (Y) (PL5.1.18-21)
Removal 7 DUPLEX GATE (PL6.1.13)
Removal 8 FUSER (PL6.1.10)
Removal 9 SPUR ASSEMBLY (PL7.1.1)
Removal 10 CHUTE ASSY EXIT OUT (PL6.1.1)
Removal 11 OPERATOR PANEL (PL1.2.97)
Removal 12 REAR COVER (PL1.1.4)
Removal 13 RIGHT COVER (PL1.1.6)
Removal 14 MPF FEED SOLENOID (PL3.1.98)
Removal 15 FEED DRIVE ASSEMBLY (PL8.1.7)
Removal 16 INTEGRATED FEEDER ASSEMBLY (PL3.2.99)
Removal 17 FRONT COVER (PL1.2.98)
Removal 18 RIGHT ARM ASSEMBLY(PL7.1.98)
Removal 19 SIZE SWITCH ASSEMBLY (PL7.1.18)
Removal 20 POWER SWITCH (PL9.1.13)
Removal 21 TONER CARTRIDGE SENSOR ASSEMBLY (C), (M), (Y) (PL5.1.4)
Removal 22 LEFT COVER (PL1.1.7)
Removal 23 ELECTRONIC SUB-SYSTEM CONTROL BOARD (PL9.1.27)
Removal 24 LEFT ARM ASSEMBLY(PL7.1.97)
Removal 25 LED ASSEMBLY (PL5.1.15)
Removal 26 TONER DISPENSER MOTOR (PL5.1.12)
Removal 27 SHIELD ASSY ESS (REFERENCE ONLY)
Removal 28 HUMIDITY SENSOR (PL9.1.19)
Removal 29 MACHINE CONTROL UNIT (PL9.1.20)
Removal 30 TOP COVER (PL1.1.1)
Removal 31 FAN (PL9.1.10)
Removal 32 HIGH VOLTAGE POWER SUPPLY (PL5.1.17)
Removal 33 LOW VOLTAGE POWER SUPPLY (PL9.1.4)
Removal 34 PRINT HEAD (PL5.1.99)
Removal 35 INTERLOCK SWITCH (PL9.1.3)
Removal 36 PHOTOCONDUCTOR (PC) / DEVELOPER (DEV) DRIVE (PL8.1.2)
Removal 37 TONER CARTRIDGE SENSOR ASSEMBLY (K) (PL5.1.4)
Removal 38 MPF SEPARATOR ROLLER ASSEMBLY (PL2.1.3)
Removal 39 SEPARATOR ROLLER (PL2.2.17) (Same as the FEED ROLLER)
Removal 40 MPF ROLLER (PL3.1.10)
Removal 41 FEED ROLLER (PL3.2.53)
Removal 42 550 SHEET FEEDER ASSEMBLY (PL12.1.1)
Removal 43 550 TRAY REAR COVER (PL12.1.4)
Removal 44 550 TRAY FEED ROLLER (PL12.3.29)
Removal 45 550 TRAY SEPARATOR ROLLER (PL12.5.17) (Same as the 550 TRAY FEED ROLLER)
Removal 46 MEMORY CARD (PL9.1.30)
Removal 47 MULTI PROTOCOL CARD (PL9.1.31)
3. Replacement Steps
Replacement 1 550 TRAY SEPARATOR ROLLER (PL12.5.17) (Same as the 550 TRAY FEED ROLLER)
Replacement 2 550 TRAY FEED ROLLER (PL12.3.29)
Replacement 3 550 TRAY REAR COVER (PL12.1.4)
Replacement 4 550 SHEET FEEDER ASSEMBLY (PL12.1.1)
Replacement 5 FEED ROLLER (PL3.2.53)
Replacement 6 MPF ROLLER (PL3.1.10)
Replacement 7 SEPARATOR ROLLER (PL2.2.17) (Same as the FEED ROLLER)
Replacement 8 MPF SEPARATOR ROLLER ASSEMBLY (PL2.1.3)
Replacement 9 TONER CARTRIDGE SENSOR ASSEMBLY (K) (PL5.1.4)
Replacement 10 PHOTOCONDUCTOR (PC) / DEVELOPER (DEV) DRIVE (PL8.1.2)
Replacement 11 INTERLOCK SWITCH (PL9.1.3)
Replacement 12 PRINT HEAD (PL5.1.99)
Replacement 13 LOW VOLTAGE POWER SUPPLY (PL9.1.4)
Replacement 14 HIGH VOLTAGE POWER SUPPLY (PL5.1.17)
Replacement 15 FAN (PL9.1.10)
Replacement 16 TOP COVER (PL1.1.1)
Replacement 17 MACHINE CONTROL UNIT (PL9.1.20)
Replacement 18 HUMIDITY SENSOR (PL9.1.19)
Replacement 19 SHIELD ASSY ESS (REFERENCE ONLY)
Replacement 20 TONER DISPENSER MOTOR (PL5.1.12)
Replacement 21 LED ASSEMBLY (PL5.1.15)
Replacement 22 LEFT ARM ASSEMBLY(PL7.1.97)
Replacement 23 ELECTRONIC SUB-SYSTEM CONTROL BOARD (PL9.1.27)
Replacement 24 LEFT COVER (PL1.1.7)
Replacement 25 TONER CARTRIDGE SENSOR ASSEMBLY (C), (M), (Y) (PL5.1.4)
Replacement 26 POWER SWITCH (PL9.1.13)
Replacement 27 SIZE SWITCH ASSEMBLY (PL7.1.18)
Replacement 28 RIGHT ARM ASSEMBLY(PL7.1.98)
Replacement 29 FRONT COVER (PL1.2.98)
Replacement 30 INTEGRATED FEEDER ASSEMBLY (PL3.2.99)
Replacement 31 FEED DRIVE ASSEMBLY (PL8.1.7)
Replacement 32 MPF FEED SOLENOID (PL3.1.98)
Replacement 33 RIGHT COVER (PL1.1.6)
Replacement 34 REAR COVER (PL1.1.4)
Replacement 35 OPERATOR PANEL (PL1.2.97)
Replacement 36 CHUTE ASSY EXIT OUT (PL6.1.1)
Replacement 37 SPUR ASSEMBLY (PL7.1.1)
Replacement 38 FUSER (PL6.1.10)
Replacement 39 DUPLEX GATE (PL6.1.13)
Replacement 40 TONER CARTRIDGE (K), (C), (M), (Y) (PL5.1.18)
Replacement 41 DUPLEX MODULE (PL11.1.1)
Replacement 42 TRANSFER BELT (PL4.1.1)
Replacement 43 TRAY REAR COVER (PL1.1.5)
Replacement 44 MPF COVER (PL1.2.99)
Replacement 45 COVER EXTENDER (PL1.1.9)
Replacement 46 MULTI PROTOCOL CARD (PL9.1.31)
Replacement 47 MEMORY CARD (PL9.1.30)
Chapter 4. PLUG/JACK (P/J) CONNECTOR LOCATIONS
1. Connector [P (plug) / J (jack)]
1.1 List of P/J
1.2 IOT P/J layout diagram
1.3 DUPLEX P/J layout diagram
1.4 OPTION FEEDER P/J layout diagram
Chapter 5. PARTS LIST
1. Parts List
1.1 Caution for use of spare parts illustration
1.2 Caution for use of engineering parts list
Customer Replaceable Parts Illustration
Engineering parts list
PL1.1 Cover (1/2) [Illustration]
PL1.1 Cover (1/2) [List]
PL1.2 Cover (2/2) [Illustration]
PL1.2 Cover (2/2) [List]
PL2.1 Paper Cassette (1/2) [Illustration]
PL2.1 Paper Cassette (1/2) [List]
PL2.2 Paper Cassette (2/2) [Illustration]
PL2.2 Paper Cassette (2/2) [List]
PL3.1 Paper Feeder (1/2) [Illustration]
PL3.1 Paper Feeder (1/2) [List]
PL3.2 Paper Feeder (2/2) [Illustration]
PL4.1 Transfer [Illustration]
PL4.1 Transfer [List]
PL5.1 Xerographics [Illustration]
PL5.1 Xerographics [List]
PL6.1 Fuser & Exit [Illustration]
PL6.1 Fuser & Exit [List]
PL7.1 Frame [Illustration]
PL7.1 Frame [List]
PL8.1 Drive [Illustration]
PL8.1 Drive [List]
PL9.1 Electrical [Illustration]
PL9.1 Electrical [List]
PL10.1 Harness [Illustration]
PL10.1 Harness [List]
PL11.1 Duplex (Option) (1/2) [Illustration]
PL11.1 Duplex (Option) (1/2) [List]
PL11.2 Duplex (Option) (2/2) [Illustration]
PL11.2 Duplex (Option) (2/2) [List]
PL12.1 550 Feeder (Option) (1/5) [Illustration]
PL12.1 550 Feeder (Option) (1/5) [List]
PL12.2 550 Feeder (Option) (2/5) [Illustration]
PL12.2 550 Feeder (Option) (2/5) [List]
PL12.3 550 Feeder (Option) (3/5) [Illustration]
PL12.3 550 Feeder (Option) (3/5) [List]
PL12.4 550 Feeder (Option) (4/5) [Illustration]
PL12.4 550 Feeder (Option) (4/5) [List]
PL12.5 550 Feeder (Option) (5/5) [Illustration]
PL12.5 550 Feeder (Option) (5/5) [List]
Chapter 6. PRINCIPLES OF OPERATION
1. Printing Process
1.1 Summary of Printing Process
1.2 Schematic Diagram for Printing Processes
1.3 Description of Printing Process Techniques
1.3.1 Charging with electricity
1.3.2 Exposure
1.3.3 Development
1.3.4 Transfer (Drum -> Paper)
1.3.5 Cleaning (TONER CARTRIDGE)
1.3.6 Neutralization
1.3.7 Fusing
2. Paper Path
2.1 Paper Path
2.2 Layout of Paper Path
3. Functions of Major Functional Components
3.1 Paper Cassette
3.1.1 Major functions
3.1.2 Reference diagram
3.1.3 Multiple Sheet Feed Prevention
3.1.4 Reference diagram
3.1.5 Bottom Plate Moving
3.2 Paper Feeder
3.2.1 Major functions
3.2.2 Reference diagram
3.3 MPF & Regi Assy
3.3.1 Major functions
3.3.2 Reference diagram
3.3.3 Multiple Sheet Feed Prevention
3.3.4 Reference diagram
3.3.5 Lead-edge Registration
3.3.6 Reference diagram
3.3.7 Paper detection by the Regi Sensor
3.3.8 Reference diagram
3.4 Transfer Belt & Fuser
3.4.1 Major functions
3.4.2 Reference diagram
3.5 PRINTHEAD
3.5.1 Major functions
3.5.2 Reference diagram
3.6 TONER CARTRIDGE
3.6.1 Major functions
3.6.2 Reference diagram
3.7 Drive
3.7.1 Major functions
3.7.2 Reference diagram
3.8 Electrical
3.8.1 Major functions
3.8.2 Reference diagram
3.8.3 Data Flow
3.9 Duplex
3.9.1 Major functions
3.9.2 Reference diagram
3.10 550 Paper Feeder
3.10.1 Major functions (Paper Cassette)
3.10.2 Reference diagram
3.10.3 Multiple paper feed prevention
3.10.4 Reference diagram
3.10.5 Bottom Plate Moving
3.10.6 Major functions (Feeder)
3.10.7 Reference diagram
4. MODES
4.1 Operation Modes
5. Control
5.1 Control of Paper Size
5.2 Selective Control on Paper Cassette
5.3 PRINTHEAD Light Quantity Control
5.4 Process Control
5.4.1 Potential Control
5.4.2 Toner Density Control
5.4.3 High Area Coverage Mode
5.4.4 Admix Mode
5.4.5 ADC Sensor Adjustment
5.5 Color Registration Control
5.6 Fuser Control
5.6.1 Fuser temperature control
5.6.2 Cool down
5.6.3 Sensor Warm-up
6. Drive Transmission Route
6.1 PHOTOCONDUCTOR (PC)/DEVELOPER (DEV) DRIVE
6.2 TONER DISPENSER (Y, M, C, K)
6.3 FEED DRIVE ASSEMBLY
6.4 DRIVE ASSY DUP
6.5 DRIVE ASSY OPT FDR
Chapter 7. WIRING DIAGRAMS AND SIGNAL INFORMATION
1. Connection Wiring Diagram
1.1 Symbols in the General Connection Wiring Diagram
1.2 General Wiring Diagram
2. Interconnection Wiring Diagram of Parts
2.1 Notes on Using the Wiring Diagram between Parts
2.2 Configuration of the Interconnection Wiring Diagram of Parts
1. DC POWER SUPPLY
2. MSI®I
3. DRIVE
4. FEEDER
5. ROS
6. XEROGRAPHIC
7. HIGH VOLTAGE
8. DEVELOPER
9. FUSER
10. CONTROLLER
11. 550 FEEDER
12. DUPLEX
Chapter 8. PRINTER SPECIFICATIONS
1. Configuration of Printer
1.1 Basic Configuration
1.2 Functional Configuration
2. Electrical Properties
2.1 Power Source
2.2 Power Consumption
3. Mechanical Properties
3.1 Dimensions/Mass of Printer
3.2 Dimensions/Mass of Paper Tray
3.3 Dimensions/Mass of Duplex
3.4 Dimensions/Mass of Consumables and CRUs
3.4.1 TRANSFER BELT
3.4.2 FUSER CRU
3.4.3 Black toner cartridge
3.4.4 Yellow toner cartridge
3.4.5 Magenta toner cartridge
3.4.6 Cyan toner cartridge
3.5 Installation Space (min. installation space)
4. Functions
4.1 Recording System
4.2 Exposure System
4.3 Development System
4.4 Fixing System
4.5 Resolution
4.6 Operation Mode
4.7 Warm-up Time
4.8 FPOT (First Print Output Time)
4.9 Continuous Printing Speed
4.10 Input Properties
4.10.1 Paper pick-up system
4.10.2 Paper pick-up capacity
4.11 Output Properties
4.11.1 Paper delivery system
4.11.2 Paper delivery capacity
4.11.3 Delivery paper size/mass
4.11.4 Full stack detection
4.12 Paper
4.12.1 Paper type
4.12.2 Paper mass
4.12.3 Paper size
5. Consumables
5.1 Items of Consumables
5.2 Consumable Life
5.3 Periodic Replacing Parts (Reference)
6. Operating Environment
6.1 Installation Temperature / Humidity
6.2 Installation Altitude
6.3 Installation Horizontality
6.4 Ambient Lighting
6.5 Storage Temperature of a Toner Cartridge
7. Safety / Environment Conditions
7.1 Safety Standard
7.2 Laser Safety Standard
7.3 EMI
7.4 Noise
8. Print image Quality
8.1 Image Quality Guarantee Conditions
8.1.1 Environmental conditions
8.1.2 Guaranteed paper
8.1.3 Paper condition
8.1.4 Printer condition
8.1.5 Image quality guaranteed area
8.1.6 Criterion
9. Option
9.1 Options to be Installed by Users
10. ESS Specification
10.1 External Interface
10.1.1 USB
10.1.2 Ethernet
10.1.3 IEEE1284
10.1.4 Wireless
10.1.5 Interface Specification
10.2 Network Protocol
10.2.1 Printing Protocol
10.2.2 Other Protocols
10.3 Decomposer
10.3.1 PDL/Emulation
10.3.2 Font
10.3.3 Form Overlay
10.3.4 Image Area
10.4 Job Control
10.4.1 Cancel Print
10.4.2 Job Recovery
10.4.3 Job Time Out
10.4.4 Secure Print (/Store Print)
10.4.5 Proof Print
10.4.6 IP Filter
10.5 Logging
10.5.1 Job Logging
10.5.2 Error Logging
10.5.3 Billing Count
10.6 ID Print
10.7 3rd Party Mode
10.8 Utility Print
10.8.1 Printer Settings List
10.8.2 Panel Settings List Print
10.8.3 Font List Print
10.8.4 Job Log Print
Number of pages: 621.
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