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Ricoh MP2001SP, MP2501SP, MP2001L, MP2501L, MP2001 (product code D158 D159 D160 D161 D170) Service Manual
This manual, Ricoh MP2001SP, MP2501SP, MP2001L, MP2501L, MP2001, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh MP2001SP, MP2501SP, MP2001L, MP2501L, MP2001 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh MP2001SP, MP2501SP, MP2001L, MP2501L, MP2001 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 MACHINE CONFIGURATION
1.3 PRODUCT OVERVIEW
1.3.1 COMPONENT LAYOUT
1.3.2 PAPER PATH
1.3.3 DRIVE LAYOUT
2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.1.1 ENVIRONMENT
2.1.2 MACHINE LEVEL
2.1.3 MINIMUM SPACE REQUIREMENTS
2.1.4 POWER REQUIREMENTS
2.2 INSTALLATION FLOW CHART
2.3 COPIER INSTALLATION
2.3.1 ACCESSORY CHECK
2.3.2 INSTALLATION PROCEDURE
Selecting the Panel Display Language (for D158/D159)
2.3.3 SHUTDOWN/FORCED SHUTDOWN FUNCTIONS
Shutdown Function
Forced Shutdown Function
2.3.4 INSTRUCTIONS FOR THE CUSTOMERS
2.4 PLATEN COVER INSTALLATION
2.4.1 ACCESSORY CHECK
2.4.2 INSTALLATION PROCEDURE
2.5 ARDF INSTALLATION (FOR D158/D159)
2.5.1 ACCESSORY CHECK
2.5.2 INSTALLATION PROCEDURE
2.6 ARDF INSTALLATION (FOR D160/D161/D170)
2.6.1 ACCESSORY CHECK
2.6.2 INSTALLATION PROCEDURE
2.7 TWO-TRAY PAPER TRAY UNIT INSTALLATION
2.7.1 ACCESSORY CHECK
2.7.2 INSTALLATION PROCEDURE
2.8 ONE-TRAY PAPER TRAY UNIT INSTALLATION
2.8.1 COMPONENT CHECK
2.8.2 INSTALLATION PROCEDURE
2.9 ONE-BIN TRAY INSTALLATION
2.9.1 COMPONENT CHECK
2.9.2 INSTALLATION PROCEDURE
2.10 ANTI-CONDENSATION HEATER INSTALLATION
2.10.1 COMPONENT CHECK
2.10.2 INSTALLATION PROCEDURE
2.11 TRAY HEATERS
2.11.1 MAINFRAME UPPER TRAY HEATER
Component Check
Installation Procedure
2.11.2 MAINFRAME LOWER TRAY HEATER (TWO-TRAY MODEL ONLY)
Component Check
Installation Procedure
2.11.3 HEATER FOR THE OPTIONAL ONE-TRAY PAPER FEED UNIT
Component Check
Installation Procedure
2.11.4 HEATER FOR THE OPTIONAL TWO-TRAY PAPER FEED UNIT
Component Check
Installation Procedure
2.11.5 INSTALLING THE HARNESS OF THE HEATER
2.12 COUNTER INTERFACE UNIT
2.12.1 COMPONENT CHECK
2.12.2 INSTALLATION PROCEDURE
2.13 GDI EXPANSION (D160/D161 ONLY)
2.13.1 COMPONENT CHECK
2.13.2 INSTALLING THE EXPANSION COMPONENT
2.14 HARD DISK DRIVE OPTION (D158/D159 ONLY)
2.14.1 COMPONENT CHECK
2.14.2 INSTALLATION PROCEDURE
2.14.3 DATA OVERWRITE SECURITY
2.14.4 HDD ENCRYPTION
2.15 CONTROLLER OPTIONS
2.15.1 OVERVIEW
I/F Card Slot
SD Card Slots
2.15.2 SD CARD APPLI MOVE
Overview
Move Exec
Undo Exec
2.15.3 VM CARD (D158/D159)
Installation Procedure
Firmware Update Procedure
2.15.4 COPY DATA SECURITY UNIT (D158/D159)
Component Check
Installation Procedure
User Tool Setting
2.15.5 FILE FORMAT CONVERTER (D158/D159)
Installation Procedure
2.15.6 BROWSER UNIT (D158/D159)
Installation Procedure
Ricoh JavaScript
EXJS Firmware Update
Updating the Extended JavaScript
Un-installing EXJS Firmware
2.15.7 FAX CONNECTION UNIT (D158/D159)
Installation Procedure
2.15.8 SD CARD FOR NETWARE PRINTING (D158/D159)
Installation Procedure
2.15.9 BLUETOOTH INTERFACE UNIT (D158/D159)
Installation Procedure
2.15.10 WIRELESS LAN INTERFACE UNIT (D158/D159)
Component Check
Installation Procedure
UP Mode Settings for Wireless LAN
SP Mode and UP Mode Settings for IEEE 802.11 a/b/g, Wireless LAN
2.15.11 IEEE 1284 INTERFACE BOARD (D158/D159)
D158/D159/D160/D161/D170 iv SM
Installation Procedure
2.15.12 FAX UNIT (D158/D159)
Component Check
Installation Procedure
Fax Settings
2.15.13 MEMORY UNIT (D158/D159)
Installation Procedure
2.15.14 HANDSET (D158/D159)
Component Check
Installation Procedure
2.15.15 IC CARD (D158/D159)
Installation Procedure
2.15.16 CHECK ALL CONNECTIONS
3. PREVENTIVE MAINTENANCE
3.1 PM TABLES
3.2 HOW TO RESET THE PM COUNTER
3.2.1 D160/D161/D170 MODELS
3.2.2 D158/D159 MODELS
4. REPLACEMENT AND ADJUSTMENT
4.1 GENERAL CAUTIONS
4.1.1 MAIN POWER SWITCH (PUSH SW)
4.1.2 PCU (PHOTOCONDUCTOR UNIT)
4.1.3 TRANSFER ROLLER
4.1.4 SCANNER UNIT
4.1.5 LASER UNIT
4.1.6 FUSING UNIT
4.1.7 PAPER FEED
4.2 SPECIAL TOOLS AND LUBRICANTS
4.3 EXTERIOR COVERS & OPERATION PANEL
4.3.1 REAR COVER
4.3.2 OUTPUT TRAY, EXIT COVER, EXIT REAR COVER
4.3.3 UPPER COVERS (D158/D159)
4.3.4 OPERATION PANEL (D158/D159)
4.3.5 UPPER COVERS (D160/D161/D170)
4.3.6 OPERATION PANEL (D160/D161/D170)
4.3.7 LEFT COVER
4.3.8 FRONT COVER
4.3.9 FRONT COVER SWITCH (INTERLOCK SWITCH)
4.3.10 FRONT RIGHT COVER
4.3.11 RIGHT REAR COVER
4.3.12 DUPLEX UNIT (D158/D159/D160/D161) / RIGHT DOOR (D170)
4.3.13 BY-PASS TRAY
4.3.14 RIGHT LOWER COVER (TWO-TRAY MODELS ONLY)
4.3.15 RIGHT LOWER COVER SWITCH (TWO-TRAY MODELS ONLY)
4.3.16 PLATEN COVER SENSOR
4.4 SCANNER UNIT (D158/D159)
4.4.1 EXPOSURE GLASS/DF EXPOSURE GLASS (CCD)
4.4.2 LENS BLOCK
4.4.3 SIO BOARD
4.4.4 EXPOSURE LAMP
4.4.5 APS SENSOR (LENGTH)
4.4.6 SCANNER MOTOR
4.4.7 SCANNER HOME POSITION SENSOR
4.4.8 FRONT SCANNER WIRE
Reassembling the Front Scanner Wire
4.4.9 REAR SCANNER WIRE
Reassembling the Rear Scanner Wire
4.4.10 ADJUSTING THE SCANNER POSITIONS
4.5 SCANNER UNIT (D160/D161/D170)
4.5.1 SCANNER UNIT
4.5.2 APS SENSORS (WIDTH/LENGTH)
4.5.3 CIS UNIT AND SCANNER DRIVE BELT
4.5.4 EXPOSURE GLASS/DF EXPOSURE GLASS (CIS)
4.6 LASER UNIT
4.6.1 LOCATION OF CAUTION DECAL
4.6.2 TONER SHIELD GLASS
4.6.3 LASER UNIT
4.6.4 POLYGONAL MIRROR MOTOR
4.7 PCU SECTION
4.7.1 PCU
4.7.2 PICK-OFF PAWLS AND TONER DENSITY SENSOR
4.7.3 OPC DRUM
4.7.4 CHARGE ROLLER AND CLEANING BRUSH
4.7.5 CLEANING BLADE
4.7.6 DEVELOPER
4.7.7 AFTER REPLACEMENT OR ADJUSTMENT
4.8 TONER SUPPLY MOTOR
4.9 PAPER FEED SECTION
4.9.1 PAPER FEED ROLLER
4.9.2 FRICTION PAD
4.9.3 EXIT SENSOR
4.9.4 REGISTRATION ROLLER
4.9.5 REGISTRATION CLUTCH
4.9.6 REGISTRATION SENSOR
4.9.7 UPPER PAPER FEED CLUTCH
4.9.8 RELAY CLUTCH
4.9.9 RELAY SENSOR
4.9.10 LOWER PAPER FEED CLUTCH (TWO-TRAY MODELS ONLY)
4.9.11 VERTICAL TRANSPORT SENSOR (TWO-TRAY MODELS ONLY)
4.9.12 PAPER SIZE SWITCH
4.9.13 PAPER END SENSOR
Paper End Sensor: T1
Paper End Sensor: T2 (Two-tray Models Only)
4.9.14 TRAY LIFT MOTOR
4.9.15 TRAY LIFT SENSOR
4.9.16 BY-PASS PAPER LENGTH SENSOR
4.9.17 BY-PASS PAPER WIDTH SENSOR
When replacing the by-pass paper width sensor
4.9.18 BY-PASS FEED ROLLER AND BY-PASS PAPER END SENSOR
4.9.19 BY-PASS FEED CLUTCH AND BY-PASS TRAY LIFT CLUTCH
4.9.20 BY-PASS TRAY LIFT SENSOR
4.10 IMAGE TRANSFER
4.10.1 IMAGE TRANSFER ROLLER
4.10.2 IMAGE DENSITY SENSOR
4.11 FUSING
4.11.1 FUSING UNIT
4.11.2 THERMISTOR
4.11.3 FUSING LAMPS
4.11.4 HOT ROLLER STRIPPER PAWLS
4.11.5 HOT ROLLER
4.11.6 THERMOSTAT
4.11.7 PRESSURE ROLLER AND BUSHINGS
4.11.8 NIP BAND WIDTH ADJUSTMENT
4.12 DUPLEX UNIT (DUPLEX MODELS ONLY)
4.12.1 DUPLEX EXIT SENSOR
4.12.2 DUPLEX ENTRANCE SENSOR
4.12.3 DUPLEX INVERTER SENSOR
4.12.4 DUPLEX TRANSPORT MOTOR
4.12.5 DUPLEX INVERTER MOTOR
4.13 ELECTRICAL COMPONENTS
4.13.1 CONTROLLER BOARD (GW+/GDI)
Types of Controller board
Replacement Procedure (GW+ Controller)
When Replacing the New Controller Board (GW+ Controller)
After Installing the Controller Board (GW+ Controller)
Replacement Procedure (GDI Controller)
When Replacing the New Controller Board (GDI)
4.13.2 HDD UNIT (FOR D158/D159)
Replacement Procedure
4.13.3 QUENCHING LAMP
4.13.4 HIGH-VOLTAGE POWER SUPPLY BOARD
4.13.5 BICU (BASE-ENGINE IMAGE CONTROL UNIT)
Replacing the NVRAM on the BICU
4.13.6 MAIN MOTOR
4.13.7 REAR EXHAUST FAN (DUPLEX MODELS ONLY)
4.13.8 LEFT EXHAUST FAN
4.13.9 PSU (POWER SUPPLY UNIT)
4.13.10 GEARBOX
Replacement Procedure
Gear Arrangement in the Gearbox
4.14 COPY ADJUSTMENTS PRINTING/SCANNING
4.14.1 PRINTING
4.14.2 SCANNING
4.14.3 ARDF IMAGE ADJUSTMENT
5. TROUBLESHOOTING
5.1 TROUBLESHOOTING IMAGE QUALITY PROBLEMS
5.1.1 MARKS (VERTICAL STREAKS) ON PRINTS AND COPIES DUE TO
SCANNING PROBLEMS
Converting the ARDF DF2020 (D684) to Contact Scanning
5.2 SERVICE CALL CONDITIONS
5.2.1 SUMMARY
5.2.2 SC CODE DESCRIPTIONS
SC1xx: Scanning
SC2xx: Exposure (D158/D159)
SC3xx: Image Processing
SC4xx: Image Processing
SC5xx: Paper Feed and Fusing
SC6xx: Device Communication
SC7xx: Peripherals
SC9xx: Miscellaneous
5.3 ELECTRICAL COMPONENT DEFECTS
5.3.1 SENSORS
5.3.2 SWITCHES
5.4 BLOWN FUSE CONDITIONS
6. SERVICE TABLES
6.1 SERVICE PROGRAM MODE
6.1.1 SP TABLES
6.2 FIRMWARE UPDATE
6.2.1 FIRMWARE UPDATE PROCEDURE (D158/D159)
Before You Begin
Preparation
Updating Procedure
Firmware Update Error
6.2.2 FIRMWARE UPDATE PROCEDURE (D160/D161/D170)
Engine (BICU)
GDI (Printer/Scanner)
6.3 NVRAM DATA UPLOAD/DOWNLOAD
6.3.1 UPLOADING CONTENT OF NVRAM TO AN SD CARD (D158/D159)
6.3.2 DOWNLOADING AN SD CARD TO NVRAM (D158/D159)
6.3.3 NVRAM DATA UPLOAD/DOWNLOAD (D160/D161/D170)
Engine
Controller
6.4 USING SP MODES
6.4.1 ADJUSTING REGISTRATION AND MAGNIFICATION
6.4.2 DISPLAY APS DATA (SP 4301 1)
D170/D160/D161 Models
D158/D159 Models
6.4.3 MEMORY CLEAR
6.4.4 INPUT CHECK
Input Check Table for Copier (D160/D161/D170)
Input Check Table for Copier (D158/D159)
6.4.5 OUTPUT CHECK
6.4.6 SERIAL NUMBER INPUT (SP 5811) (D158/D159)
6.4.7 TEST PATTERN PRINT
D160/D161/D170 models
D158/D159 models
6.4.8 PAPER JAM COUNTERS (SP 7504)
6.4.9 SMC PRINT (SP 5990)
6.4.10 SMC PRINT TO SD CARD (SP 5992)
Overview
Procedure
File Names of the Saved SMC Lists
6.4.11 ORIGINAL JAM HISTORY DISPLAY (SP 7508)
Jam History Codes
6.4.12 SC HISTORY DISPLAY (SP 7403)
SC History Codes
Number of pages: 976.
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