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Linde Container Handler Type 356: C360, C400 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Container Handler Type 356.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
C360
C400

Format: PDF, 127 Pages
Language: English

Contents:

Approved Applications
Technical Note
Truck takeover
General
Engine
Transmission
Driving Cab, Access Covers and Doors
Drive Axle
Steer Axle
Braking System
Working and Steering Hydraulics
Mast and Gantry
Container Handler
Driving Cab, controls, Switches and Instruments
Electrical System and Electrical equipment
Safety Systems and Shut Down Devices
Left Hand Panel (LHP)
Right Hand Panel (RHP)
Steering Column (SC)
Drivers Control Centre (DCC)
Twistlock Indicators (TI)
Cab Rear Bulkhead (CRB)
Indicator
Function Monitored
Possible fault(s)
Indicator
Function Monitored
Possible fault(s)
Beginning operation
Safety Precautions
Handling Fuel, Lubricants and Coolant
Accident prevention check
Operation of container handlers in the plant area
Diesel engine emissions
Running-in Instructions
Checks and services prior to initial operation
Daily checks and services
Opening the cabin door from the outside
Opening the cabin from the inside
Securing the open cabin door
Cab Drivers Door - Closing
Closing the bonnet
Opening the bonnet
Closing the transmission cover
Opening the transmission cover
Opening the centre transmission cover
Closing the centre transmission cover
Opening the cabin rear compartment door
Closing the cabin rear compartment door
Opening the working hydraulic
system oil tank cover
Closing the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Closing the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Closing the battery and air filter compartment door
Opening the radiator grille
Closing the radiator grille
Check tyre condition and pressure
Tyre Specifications - Drive and Steer Axle
Tighten Wheel Nuts
Check working hydraulic system oil level
Check Brake Hydraulic System Oil Level
Check Battery condition
Check coolant level in radiator header tank
Checks and tasks
Check Engine Oil Level
Check windscreen washer reservoir fluid level
Check Fuel Level
Adding Fuel
Check the transmission oil level
Checking the handler for visible damage
Checking the twistlocks and warning lights for proper operation
Adjusting the drivers seat
Setting the drivers weight
Adjusting the seat position
Checks and tasks
Setting the seat height
To raise the seat cushion:
To lower the seat cushion:
Adjusting the seat cushion angle
Adjusting the seat backrest angle
Operation
Engine Start/Run Inhibit System
Starting the Engine
Cold Start
Stopping the Engine
Malfunctions during operation
Transmission fault indications
Electronic gear shift control
Driving
Selecting the travel direction
Forward travel
Reversing
Moving off
Slowing down and stopping
Manual 1st gear selection when stopped
To select forward 1st gear
To select reverse 1st gear
Preselection of 1st gear when travelling
Stopping the truck
Operating the transmission dump pedal
Steering
Service Brake
Parking Brake
Interior light
Turning on the lights
Turning on the working lights on the mast
Turning on the turn indicator lights
To Operate the Horn
To Operate the Front Windscreen Wiper
To Operate the Front Windscreen Washer
To Operate Rear Screen Wiper and Washer
To Operate Top Screen Wiper and Washer
To Operate the Ventilation and Heater System
Climate control
Fuses
Operating the hazard warning lights
Mast and handler controls
Central Control Lever (joystick)
To Lift the Handler
To Lower the Handler
Tilting the mast back
To Tilt the Handler Forwards
Operating the sideshift
To Sideshift Left
To Sideshift Right
Slewing the Handler
To Slew In Left
To Slew Out Left
To Slew In Right
To Slew Out Right
Reaching the handler out
Reaching the handler in
Operating the beam spreader
To Open the Beam Locks
To Close the Beam Locks
Opening the beam spreader to container width 40 ft
Opening the beam spreader to container width 20 ft
Operating the twistlocks
Locking the twistlocks
Unlocking the twistlocks
Operating the twistlock override
Before lifting a load
Picking up a container
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Jack locations for Changing Wheels
Wheel Changing
To Remove a Wheel
Wheel mounting
Towing
Towing Procedure
Releasing the parking brake
Removing the propeller shaft
After Towing and Repair
Resetting the parking brake
Refitting the propeller shaft
Hoisting the truck
Handler removal
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Work on the mast, handler and the front part of
the truck
Securing mast against tilting back
Securing the raised mast
Checks and maintenance work after the first
50 service hours
Inspection and maintenance chart
Inspection and maintenance
as required
Clean the truck
Clean and spray the lift chains
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Check the battery condition
Drain the fuel filter
Prime the fuel system
Check the air filter
Renew the safety element
Clean the radiator and oil cooler, check for leaks
Check the steering lock
Check the central lubrication lubricating points
Fill central lubrication canister with grease
500-hour inspection and maintenance
Clean and lubricate steer axle, check the mounting
Check and lubricate the drive shaft
Check and lubricate the mast and tilt cylinder pivot pins
Check and tension V-belt drives
Coolant pump drive
Alternator drive
Check and lubricate the mast main and side thrust bearings
Check the condition and security of the lift chains
Check and lubricate gantry main and side thrust bearings
Check and adjust the lift chain length and lubricate with chain spray
Check the hydraulic system, pumps, valves and lines
Check electric cables, connectors and connections for condition and tightness
Check and lubricate the twistlocks
Check the drive axle mounting
Check the drive axle centre differential oil level
Check the drive axle hub differential oil level
Change transmission oil filter canisters
Change the engine oil
Change the engine oil filter canisters
Renew the fuel filter canister
Check mounting of turbocharger intake pipe
Check the front of the cab mountings
Check the rear cab mountings
Check and lubricate the handler sliding bearings
Lubricate the locking cylinder pin on the handler
Check and lubricate the handler suspension and hydraulic cylinder bearings
1000-hour inspection and maintenance
Renew the working hydraulic system oil suction filters
Check and clean the climate control filter element
Renew the brake hydraulic system oil suction filter
Change the air filter element Check the vacuum switch
Renew the brake hydraulic system oil pressure filter
Check the engine mountings
Check transmission mountings
Renew the transmission oil and clean the filter screen
Check the injection nozzles
Check valve clearances
Check the cooling system for leaks and tightness
Check the parking brake condition and mounting
Check and lubricate handler extension cylinder bearing pads
Check the intake and exhaust systems for leaks and tightness
2000-hour inspection and maintenance
Change the drive axle centre differential oil
Change drive axle hub differential oil
Renew engine coolant
Check and adjust hub bearings
3000-hour inspection and maintenance
Check condition of mast, handler, gantry and mountings
Renew the brake hydraulic system oil
Check, renew hydraulic oil of working
hydraulic system
General overall check
Renew the air filter safety element
5000-hour inspection and maintenance
Renew the twistlocks
Check the brake disc wear
6000-hour inspection and maintenance
Check the vibration damper
Check the fan drive idler pulley assy
Fan hud belt driven
Flush the cooling system
Check the turbocharger
Renewing the lift chains
Inspection and maintenance data
Fuel and oil recommendations
Troubleshooting
Circuit diagrams
Alphabetical index
File Data

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