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Ricoh Aficio MP W2401, Aficio MP W3601 (product code D093 D094) Service Manual & Parts List
This service manual, is the full Ricoh Aficio MP W2401, Aficio MP W3601 Service Repair Manual.
This manual, Ricoh Aficio MP W2401, Aficio MP W3601, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh Aficio MP W2401, Aficio MP W3601 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh Aficio MP W2401, Aficio MP W3601 photocopier. You can find easily everything what do you need.
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Content SERVICE MANUAL:
1. NEW FEATURES OF Ricoh Aficio MP W2401, Aficio MP W3601, GESTETNER GWD3006, LANIER LW426, SAVIN 3406WD:
1.1 MAIN MACHINE
1.1.1 MODEL NUMBERS/NAMES
1.1.2 EXTERNAL
1.1.3 REAR SWITCHES
1.1.4 OPERATION PANEL
1.1.5 PAPER EXIT SELECTION
1.1.6 SECURITY AND ENCRYPTION UNIT
1.1.7 OPTIONS
2. PRODUCT INFORMATION
2.1 SPECIFICATIONS
2.2 MAIN MACHINE AND PERIPHERALS
2.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS
2.3.1 FEATURE COMPARISON
2.3.2 OPTION COMPARISON
Identical Options
Discarded Options
New Options
Changed Options
2.4 OVERVIEW
2.4.1 MACHINE GENERAL LAYOUT
2.4.2 MECHANICAL COMPONENT LAYOUT
2.4.3 DRIVE LAYOUT
2.4.4 ORIGINAL/COPY PAPER PATHS
2.4.5 ELECTRICAL COMPONENTS
Overview
Description of Electrical Components
MCU, SIPU
PSU
VDB, SIF
RFDB, SFDB
GW Controller Board
3. INSTALLATION
3.1 PREPARATION
3.1.1 ENVIRONMENT
3.1.2 MINIMUM SPACE REQUIREMENTS
3.1.3 MACHINE LEVEL
3.1.4 POWER SOURCE
3.1.5 INSTALLATION OVERVIEW
Installation Flow
SP and User Tool Settings Required for Installation
3.2 MAIN MACHINE INSTALLATION (D093/D094)
3.2.1 ACCESSORY CHECK
3.2.2 MACHINE INSTALLATION PROCEDURE
Before You Begin
Removing the Shipping Material
Setting the Main Machine on the Roll Feeder (D503/D504) or Table (B854)
Leveling the Main Machine and Attaching Leg Covers
Developer
Toner Cartridge Installation
Enter Developer Lot Numbers
Mix Developer, Supply Toner
3.2.3 MAIN MACHINE FINAL INSTALLATION
Set the Operation Panel Position
Select the Tray Paper Size and Type
Testing the Main Machine Circuit Breaker
Main Machine Accessories
Roll Feeder, Table Accessories
Copy Check
3.2.4 ANTI-CONDENSATION HEATER
Before You Begin
3.2.5 MOVING THE MACHINE
3.3 ORIGINAL HANGER (D311)
3.3.1 ACCESSORY CHECK
3.3.2 INSTALLATION
3.4 ROLL FEEDER (D503/D504)
3.4.1 ACCESSORY CHECK
3.4.2 ROLL FEEDER INSTALLATION PROCEDURE
Setting the Main Machine on the Roll Feeder
Opening the Roll Feeder and Removing Shipping Material
Leveling the Main Machine and Attaching Leg Covers
Connecting the Main Machine and Roll Feeder
Attaching the Narrow Mylars to the Main Machine
Attaching the Wide Mylars to the Back of the Roll Feeder
Securing the Power Cord
Installing the Paper Rolls
Attaching the Lower Output Tray, Exit Guide Plates
Entering the Cut Length Adjustment
Setting Paper Sizes/Types for the Tray 1 (1st Roll), Tray 2 (2nd Roll)
Cutter Caution Decal
3.5 PAPER CASSETTE (B853)
3.5.1 ACCESSORY CHECK
3.5.2 PAPER CASSETTE INSTALLATION PROCEDURE
3.6 TABLE (B854)
3.6.1 ACCESSORY CHECK
3.6.2 INSTALLATION PROCEDURE
Setting the Main Machine on the Table
Leveling the Main Machine and Attaching Leg Covers
Attaching the Guide Plate
Connecting the Main Machine and Table
Attach the Narrow Mylars to the Main Machine
Attach the Wide Mylars to the Back of the Table
Attaching the Stopper Brackets
Table Accessories
3.7 REAR STACKER (D312)
3.7.1 ACCESSORIES
3.7.2 INSTALLATION
3.8 USB 2.0/SD SLOT TYPE E (D534)
3.8.1 ACCESSORY CHECK
3.8.2 USB 2.0/SD SLOT INSTALLATION
3.9 INSTALLATION OF MFP OPTIONS
3.9.1 OVERVIEW
3.9.2 ENABLING THE ONBOARD FEATURES
3.9.3 USING SD CARDS
Removing the SD Card Slot Cover
Restrictions and Precautions on the Use of SD Cards
Move/Undo Restrictions
Application Move
Undo Exec
3.9.4 PRINTER OPTION TYPE W3601 (D506)
Accessories
Installation
3.9.5 SCANNER OPTION TYPE W3601 (D507)
Accessories
Installation
3.9.6 FILE FORMAT CONVERTER TYPE F (D533)
Accessories
Installation
3.9.7 IEEE802.11A/G INTERFACE UNIT TYPE J (D377-01, -02), TYPE K (D377-19)
Accessories
Installation
3.9.8 GIGABIT ETHERNET TYPE B (D377-21)
Accessories
Installation
3.9.9 BROWSER UNIT TYPE E (D430-05, -06, -07)
Accessories
Installation
4. PREVENTIVE MAINTENANCE
4.1 PM TABLES
4.1.1 MAIN MACHINE (D093/D094)
4.1.2 ROLL FEEDER (D503/D504)
4.1.3 PAPER CASSETTE (B853)
4.2 CLEANING POINTS
4.2.1 ENTRANCE SPURS
4.2.2 CORONA WIRE CLEANING
Transfer/Separation Corona Unit
Charge Corona Unit
4.2.3 LPH CLEANING
4.2.4 IDLE REGISTRATION ROLLER PANEL
4.3 LUBRICATION POINTS
4.3.1 DEVELOPMENT GEARS
4.3.2 FUSING GEARS
5. REPLACEMENT AND ADJUSTMENT
5.1 COMMON PROCEDURES
5.1.1 BEFORE WORKING ON THE MAIN MACHINE
5.1.2 SIDE COVERS
5.1.3 REAR COVER, CONTROLLER COVER
5.1.4 PAPER EXIT UNIT
5.1.5 UNLOCKING, OPENING THE ORIGINAL UNIT
5.1.6 REMOVING THE ORIGINAL FEED UNIT
5.1.7 RAISING AND LOCKING THE SCANNER UNIT
5.1.8 TONER HOPPER COVER
5.1.9 IDLE REGISTRATION ROLLER PANEL
5.1.10 ORIGINAL FEED TABLE, ORIGINAL FEED SENSOR COVER 5-10
5.1.11 DRAWER FRONT COVER
5.2 SCANNER
5.2.1 LED SAFETY SWITCHES
5.2.2 ORIGINAL WIDTH SENSORS, ORIGINAL SET SENSOR, SCANNER SWITCH
5.2.3 ORIGINAL EXIT SENSOR
5.2.4 ORIGINAL FEED UNIT ROLLERS
5.2.5 EXPOSURE GLASS
5.2.6 CIS
5.2.7 VDB, SIF, CGB POWER PACK
5.2.8 OPERATION PANEL BOARDS
Removing the Operation Panel
LCDC, Inverter, LCD Display Window, LCD Unit
OP-R Board
OP-L Board
Touch Screen Calibration
5.3 AROUND THE DRUM
5.3.1 CHARGE CORONA UNIT
Charge Corona Wire, Grid Wire, Wire Cleaner
Disassembling the Charge Corona Unit
5.3.2 QUENCHING LAMP UNIT, QUENCHING LAMPS
5.3.3 WIRE CLEANER MOTOR, WIRE CLEANER SENSOR
5.3.4 LPH
5.3.5 TRANSFER CORONA, SEPARATION CORONA WIRES
5.4 DEVELOPMENT
5.4.1 DEVELOPMENT UNIT
5.4.2 DEVELOPER
5.4.3 PAPER SET SENSOR, REGISTRATION SENSOR
5.4.4 TONER SUPPLY CLUTCH
5.4.5 DEVELOPMENT FILTER
5.4.6 USED TONER COLLECTION BOTTLE, TONER OVERFLOW SENSOR
5.5 DRUM
5.5.1 DRUM UNIT
5.5.2 CLEANING BLADE
5.5.3 ID SENSOR, PICK-OFF PAWLS, PICK-OFF PAWL SOLENOID
5.6 PAPER FEED
5.6.1 REGISTRATION CLUTCH, REGISTRATION ROLLER
5.6.2 ROLL 1 PAPER FEED CLUTCH, FEED ROLLER
5.6.3 ROLL 2 PAPER CLUTCH, FEED ROLLER
5.6.4 RF EXIT SENSOR
5.6.5 ROLL FEED MOTOR
5.6.6 CUTTER MOTOR, HP SENSORS
5.6.7 ROLL PAPER END SENSORS
5.6.8 CASSETTE FEED ROLLER
5.6.9 CASSETTE RELAY SENSOR, CASSETTE END SENSOR
5.6.10 CASSETTE FEED MOTOR, CASSETTE OPEN SENSOR
5.6.11 CASSETTE FEED CLUTCH
5.7 FUSING
5.7.1 PRESSURE SPRING ADJUSTMENT
5.7.2 HOT ROLLER STRIPPERS
5.7.3 FUSING EXIT SENSOR
5.7.4 PRESSURE ROLLER THERMISTORS
5.7.5 PRESSURE ROLLER STRIPPERS
5.7.6 EXIT UNIT SWITCH
5.7.7 FUSING UNIT
5.7.8 FUSING CLEANING ROLLER
5.7.9 FUSING LAMP
5.7.10 HOT ROLLER
5.7.11 PRESSURE ROLLER
5.7.12 HOT ROLLER THERMISTOR, THERMOSTATS
5.8 MOTORS
5.8.1 SCANNER MOTOR
5.8.2 DRUM MOTOR
5.8.3 FUSING MOTOR, MAIN MOTOR
5.8.4 USED TONER BOTTLE MOTOR
5.9 BOARDS
5.9.1 MCU, SIPU, MB
5.9.2 CIRCUIT BREAKER/PSU
5.9.3 CONTROLLER BOARD
5.9.4 NVRAM
NVRAM Upload
NVRAM Download
5.9.5 T&S POWER PACK
5.9.6 RFDB (ROLL FEEDER DRIVE BOARD)
5.9.7 SFDB (SHEET FEED DRIVE BOARD)
5.10 HDD
5.11 COOLING FAN, OZONE FILTER, PAPER EXIT SELECTION SWITCH
5.12 SPECIAL ADJUSTMENTS
5.12.1 IMAGE ADJUSTMENT WITH SP MODES
Step 1: Magnification for Paper Type: Plain
Step 2: Scanning Magnification
Step 3: Magnification for Paper Type: Translucent
Step 4: Magnification for Paper Type: Film
Step 5: Scanner Mask Setting
Step 6: Erase Margins
Step 7: Printer: Leading Edge, Side-to-Side Registration
Step 8: Scanner Mask Setting
Step 9: Erase Margins
Step 10: Scanner Registration
Step 11: Printer: Cut Length
Step 12: Synchro Cut (Trailing Edge Registration)
5.12.2 CIS ADJUSTMENT WITH SP MODES
To Print the CIS Adjustment Pattern
To Adjust the Image at the CIS Joints
5.12.3 LPH ADJUSTMENT WITH SP MODES
Doing SP Adjustment Settings for a Replacement LPH
To Print Pattern IPU Test Pattern 27
Main Scan Adjustment: White, Black Vertical Lines
Main Scan Adjustment: LED Light Level at LPH Joints
Adjusting LPH Alignment
5.12.4 LPH DENSITY ADJUSTMENT WITH SP MODES
To Print the IPU Test Pattern 19
To Correct Pattern Density
5.13 FIRMWARE UPDATE
5.13.1 OVERVIEW
5.13.2 UPDATING FIRMWARE
6. SYSTEM MAINTENANCE REFERENCE
6.1 SERVICE PROGRAM MODE
6.2 MAIN SP MODES
6.2.1 SYSTEM
SP1-xxx Feed
SP2-xxx Drum
SP3-xxx Process Control
SP4-xxx Scanner
SP5-xxx Mode
SP7-xxx Data Log
6.2.2 PRINTER
6.2.3 SCANNER
7. TROUBLESHOOTING
7.1 IMAGE PROBLEM TROUBLESHOOTING
7.1.1 FLOW CHART
7.1.2 SCANNING
7.1.3 IMAGE WRITING
7.1.4 PRINTING
7.1.5 OTHER PROBLEMS
7.2 SERVICE CALL CONDITIONS
7.3 SERVICE CALL TABLES
7.3.1 SC100
7.3.2 SC200
7.3.3 SC300
7.3.4 SC400
7.3.5 SC500
7.3.6 SC600
7.3.7 SC700
7.3.8 SC800
7.3.9 SC900
7.4 JAM CODE TABLES, COVER OPEN
7.4.1 OVERVIEW
7.4.2 SCANNER JAMS
Scanner Standby Jams
Scanner Late Jams
Scanner Lag Jams
7.4.3 PLOTTER (PRINTER) JAMS
Plotter Standby Jams
Plotter Late Jams
Plotter Lag Jams
7.4.4 COVER OPEN
7.4.5 ELECTRICAL COMPONENT DIAGRAMS
7.5 FUSES
7.5.1 PSU
120V Version
220-240V Versions
7.6 BOARD LEDS, DIP SWITCHES
7.6.1 PSU
7.6.2 MCU
7.6.3 SIPU
7.6.4 VDB, SIF
VDB
SIF
7.6.5 GW CONTROLLER BOARD
LEDs
DIP Switches
8. ENERGY SAVING
8.1 ENERGY SAVE
8.1.1 ENERGY SAVER MODES
Timer Settings
Return to Stand-by Mode
Recommendation
Energy Save Effectiveness
8.1.2 PAPER SAVE
Effectiveness of Combine Function
Recommendation
Model D093/D094
--------------------------
Content PARTS CATALOG:
D093/D094 PARTS LOCATION AND LIST
1. Exterior 1 (D093/D094)
2. Exterior 2 (D093/D094)
3. Operation Panel (D093/D094)
4. Scanner Section 1 (D093/D094)
5. Scanner Section 2 (D093/D094)
6. Scanner Section 3 (D093/D094)
7. Scanner Section 4 (D093/D094)
8. Paper Registration (D093/D094)
9. Image Prosessing (D093/D094)
10. Drum Section (D093/D094)
11. Development Unit (D093/D094)
12. Charge & Transfer Unit (D093/D094)
13. Charge Cleaning Section (D093/D094)
14. Fusing Unit 1 (D093/D094)
15. Fusing Unit 2 (D093/D094)
16. Paper Exit 1 (D093/D094)
17. Paper Exit 2 (D093/D094)
18. Drive Section (D093/D094)
19. Electrical Section 1 (D093/D094)
20. Electrical Section 2 (D093/D094)
21. Electrical Section 3 (D093/D094)
22. Frame 1 (D093/D094)
23. Frame 2 (D093/D094)
24. Decal And Documents (D093/D094)
25. Special Tools (D093/D094)
D093/D094 PARTS INDEX
PARTS INDEX
Number of pages: 871.
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