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Ricoh Aficio MPW2400, MPW3600 (product code B286 B289) Service Manual & Parts List

Service Manual & Parts List Ricoh Aficio MPW2400, MPW3600;
This service manual, is the full Ricoh Aficio MPW2400, MPW3600 Service Repair Manual.
This manual, Ricoh Aficio MPW2400, MPW3600, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh Aficio MPW2400, MPW3600 copier.
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Content RICOH AFICIO MPW2400, MPW3600 (product code B286 B289) SERVICE MANUAL:
INSTALLATION
1. INSTALLATION
1.1 PREPARATION
1.1.1 ENVIRONMENT
1.1.2 MINIMUM SPACE REQUIREMENTS
1.1.3 MACHINE LEVEL
1.1.4 POWER SOURCE
1.1.5 INSTALLATION OVERVIEW
Installation Flow
SP and User Tool Settings Required for Installation
1.2 MAIN MACHINE INSTALLATION (B286)
1.2.1 ACCESSORY CHECK
1.2.2 MACHINE INSTALLATION PROCEDURE
Removing the Shipping Material
Set the Operation Panel Position
Setting the Main Machine on the Roll Feeder (B851/B852) or Table (B854)
Leveling the Main Machine and Attaching Leg Covers
Developer
Toner Cartridge Installation
Enter Developer Lot Numbers
Mix Developer and Initialize ID Sensor
1.2.3 MAIN MACHINE FINAL INSTALLATION
Select the Tray Paper Size and Type
Testing the Main Machine Circuit Breaker
Main Machine Accessories
Roll Feeder, Table Accessories
Copy Check
Enable Onboard NIB, USB Functions
1.2.4 MOVING THE MACHINE
B286/B289 ii SM
1.3 ORIGINAL HANGER (D311)
1.3.1 ACCESSORY CHECK
1.3.2 INSTALLATION
1.4 ROLL FEEDER (B851/B852)
1.4.1 ACCESSORY CHECK
1.4.2 ROLL FEEDER INSTALLATION PROCEDURE
Setting the Main Machine on the Roll Feeder
Opening the Roll Feeder and Removing Shipping Material
Leveling the Main Machine and Attaching Leg Covers
Connecting the Main Machine and Roll Feeder
Attaching the Narrow Mylars to the Main Machine
Attaching the Wide Mylars to the Back of the Roll Feeder
Securing the Power Cord
Installing the Paper Rolls
Attaching the Lower Output Tray, Exit Guide Plates
Entering the Cut Length Adjustment
Setting Paper Sizes/Types for the Tray 1 (1st Roll), Tray 2 (2nd Roll)
1.5 PAPER CASSETTE (B853)
1.5.1 ACCESSORY CHECK
1.5.2 PAPER CASSETTE INSTALLATION PROCEDURE
1.6 TABLE (B854)
1.6.1 ACCESSORY CHECK
1.6.2 INSTALLATION PROCEDURE
Setting the Main Machine on the Table
Leveling the Main Machine and Attaching Leg Covers
Attaching the Guide Plate
Connecting the Main Machine and Table
Attach the Narrow Mylars to the Main Machine
Attach the Wide Mylars to the Back of the Table
Attaching the Stopper Brackets
Table Accessories
1.7 INSTALLATION OF MFP OPTIONS
1.7.1 OVERVIEW
1.7.2 ENABLING THE ONBOARD FEATURES
1.7.3 USING SD CARDS
Removing the SD Card Slot Cover
SD Card Slot Assignments
Restrictions and Precautions on the Use of SD Cards
Application Move
Undo Exec
1.7.4 PRINTER OPTION TYPE W3600 (D320)
Accessories
Installation
1.7.5 SCANNER OPTION TYPE W3600 (D321)
Accessories
Installation
1.7.6 FILE FORMAT CONVERTER TYPE C (B609-04)
Accessories
Installation
1.7.7 INTERFACE PCB (D329)
Accessories
Installation
1.7.8 IEEE802.11B INTERFACE UNIT TYPE H (G813-45)/TYPE I (G874-39)
1-69
Accessories
Installation
1.7.9 GIGABIT ETHERNET BOARD TYPE A (G874-01)
Accessories
Installation
1.7.10 DATA OVERWRITE SECURITY UNIT TYPE D (B735-18)
Accessories
Before You Begin?
Seal Check and Removal
Installation
Check Operation of the DOS Application
1.7.11 USB HOST INTERFACE UNIT TYPE 7300 (G819-01)
Accessories
Installation
B286/B289 iv SM
1.7.12 BROWSER UNIT TYPE C (B828-03)
Accessories
Installation
1.7.13 VM CARD TYPE E (D338-01, -02, -03)
Accessories
Installation
1.8 REAR STACKER (D312)
1.8.1 ACCESSORIES
1.8.2 INSTALLATION

PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE
2.1 PM TABLE
2.1.1 MAIN MACHINE (B286)
2.1.2 ROLL FEEDER (B851/B852)
2.1.3 PAPER CASSETTE (B853)
2.2 CLEANING THE ENTRANCE SPURS
2.3 LUBRICATION POINTS
2.3.1 DEVELOPMENT SECTION
2.3.2 FUSING GEARS

REPLACEMENT AND ADJUSTMENT
3. REPLACEMENT AND ADJUSTMENT
3.1 COMMON PROCEDURES
3.1.1 BEFORE WORKING ON THE MAIN MACHINE
3.1.2 SIDE COVERS
3.1.3 REAR COVER
3.1.4 PAPER EXIT UNIT
3.1.5 UNLOCKING, OPENING THE ORIGINAL UNIT
3.1.6 REMOVING THE ORIGINAL FEED UNIT
3.1.7 RAISING AND LOCKING THE SCANNER UNIT
3.1.8 TONER HOPPER COVER
3.1.9 IDLE REGISTRATION ROLLER PANEL
3.1.10 MANUAL FEED TABLE, ORIGINAL FEED SENSOR COVER
3.1.11 DRAWER FRONT COVER
3.2 SCANNER
3.2.1 ORIGINAL WIDTH SENSORS, ORIGINAL SET SENSOR, SCANNER SWITCH
3.2.2 ORIGINAL FEED UNIT ROLLERS
3.2.3 EXPOSURE GLASS
3.2.4 CIS
3.2.5 SMDB, VDB
3.2.6 SIB, CGB POWER PACK
3.3 AROUND THE DRUM
3.3.1 CHARGE CORONA WIRE, GRID WIRE, WIRE CLEANER
3.3.2 QUENCHING LAMPS
3.3.3 LPH (LED PRINT HEAD)
3.3.4 TRANSFER CORONA, SEPARATION CORONA WIRES
3.4 DEVELOPMENT
3.4.1 DEVELOPMENT UNIT
3.4.2 DEVELOPER
3.4.3 PAPER SET SENSOR, REGISTRATION SENSOR
3.4.4 TONER SUPPLY CLUTCH
3.4.5 DEVELOPMENT FILTER
3.4.6 USED TONER COLLECTION BOTTLE, TONER OVERFLOW SENSOR
3.5 DRUM
3.5.1 DRUM UNIT
3.5.2 CLEANING BLADE
3.5.3 ID SENSOR, PICK-OFF PAWLS, PICK-OFF PAWL SOLENOID
3.6 PAPER FEED
3.6.1 REGISTRATION CLUTCH, REGISTRATION ROLLER
3.6.2 ROLL 1 PAPER FEED CLUTCH, FEED ROLLER
3.6.3 ROLL 2 PAPER CLUTCH, FEED ROLLER
3.6.4 RF EXIT SENSOR
3.6.5 ROLL FEED MOTOR
3.6.6 CUTTER MOTOR, HP SENSORS
3.6.7 ROLL PAPER END SENSORS
3.6.8 CASSETTE FEED ROLLER
3.6.9 CASSETTE RELAY SENSOR, CASSETTE END SENSOR
3.6.10 CASSETTE FEED MOTOR, CASSETTE OPEN SENSOR
3.6.11 CASSETTE FEED CLUTCH
3.7 FUSING
3.7.1 PRESSURE SPRING ADJUSTMENT
3.7.2 HOT ROLLER STRIPPERS
3.7.3 FUSING EXIT SENSOR
3.7.4 PRESSURE ROLLER THERMISTORS
3.7.5 PRESSURE ROLLER STRIPPERS
3.7.6 EXIT UNIT SWITCH
3.7.7 FUSING UNIT
3.7.8 FUSING CLEANING ROLLER
3.7.9 FUSING LAMP
3.7.10 HOT ROLLER
3.7.11 PRESSURE ROLLER
3.7.12 HOT ROLLER THERMISTOR, THERMOSTATS
3.8 MOTORS
3.8.1 SCANNER MOTOR
3.8.2 DRUM MOTOR
3.8.3 FUSING MOTOR, MAIN MOTOR
3.8.4 USED TONER BOTTLE MOTOR
3.9 BOARDS
3.9.1 MCU/IPU/MB
3.9.2 PSU/CIRCUIT BREAKER
3.9.3 CONTROLLER BOARD
3.9.4 NVRAM
NVRAM Upload
NVRAM Download
3.9.5 T&S POWER PACK
3.9.6 RFDB (ROLL FEEDER DRIVE BOARD)
3.9.7 SFDB (SHEET FEED DRIVE BOARD)
3.10 OTHERS
3.10.1 HDD
3.10.2 COOLING FAN, OZONE FILTER
3.11 SP ADJUSTMENTS
3.11.1 IMAGE ADJUSTMENT WITH SP CODES
Step 1: Magnification for Paper Type: Plain
Step 2: Scanning Magnification
Step 3: Magnification for Paper Type: Translucent
Step 4: Magnification for Paper Type: Film
Step 5: Scanner Mask Setting
Step 6: Erase Margins
Step 7: Printer: Leading Edge, Side-to-Side Registration
Step 8: Scanner Mask Setting
Step 9: Erase Margins
Step 10: Scanner Registration
Step 11: Printer: Cut Length
Step 12: Synchro Cut (Trailing Edge Registration)
3.11.2 CIS ADJUSTMENT WITH SP CODES
To Print the CIS Adjustment Pattern
To Adjust the Image at the CIS Joints
3.11.3 LPH ADJUSTMENT WITH SP CODES
Doing SP Adjustment Settings for a Replacement LPH
To Print Pattern IPU Test Pattern 10
Main Scan Adjustment: White, Black Vertical Lines
Main Scan Adjustment: LED Light Level at LPH Joints
Adjusting LPH Alignment
3.11.4 LPH DENSITY ADJUSTMENT WITH SP CODES
To Print the IPU Test Pattern 2
To Correct Pattern Density

TROUBLESHOOTING
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.2 SC CODE DESCRIPTIONS
4.2.1 SC1XXX
4.2.2 SC2XXX
4.2.3 SC3XXX
4.2.4 SC4XXX
4.2.5 SC5XXX
4.2.6 SC6XXX
4.2.7 SC7XXX
4.2.8 SC8XXX
4.2.9 SC9XXX
4.3 JAM CODE TABLES
4.3.1 OVERVIEW
4.3.2 SCANNER JAMS
Scanner Standby Jams
Scanner Late Jams
Scanner Lag Jams
4.3.3 PLOTTER (PRINTER) JAMS
Plotter Standby Jams
Plotter Late Jams
Plotter Lag Jams
4.3.4 FOLDER UNIT JAMS
Folder Unit Standby Jams
Folder Unit Late Jams
Folder Unit Lag Jams
4.4 COVER OPEN
4.5 FUSES
4.6 IMAGE PROBLEM TROUBLESHOOTING
4.6.1 FLOW CHART
4.6.2 SCANNING
4.6.3 PRINTING
4.6.4 DENSITY CHANGES AT CIS JOINTS
4.6.5 OTHER PROBLEMS
4.7 BOARD LEDS
4.7.1 PSU, MCU, IPU
PSU LEDs
MCU LEDs
IPU LEDs
4.7.2 SIB, VDB
VDB LEDs
SIB LEDs
GW Controller Board
SERVICE TABLES
5. SERVICE TABLES
5.1 USING THE SP MODE
5.1.1 DIRECT ENTRY
Normal Direct Entry
Rapid Direct Entry
5.2 FIRMWARE UPDATE
5.2.1 OVERVIEW
5.2.2 UPDATING FIRMWARE
5.3 USER TOOLS
5.3.1 USER TOOL SUMMARY
System Settings
Copier/Document Server Features
Espanol
Inquiry
Counter
5.4 INPUT CHECK
5.5 OUTPUT CHECK
5.6 SP TABLE KEY
B286/B289 x SM
5.7 SP1-XXX FEED
5.7.1 PAPER THICKNESS DEFAULT SELECTION
5.8 SP2-XXX DRUM
5.8.1 TEST PATTERN PRINTING
5.9 SP3-XXX PROCESS CONTROL
5.10 SP4-XXX SCANNER
5.11 SP5-XXX MODE
5.12 SP6-XXX PERIPHERALS
5.13 SP7-XXX DATA LOG
5.14 SP8-XXX DATA LOG 2

DETAILS
6. DETAILS
6.1 OVERVIEW
6.1.1 MACHINE GENERAL LAYOUT
6.1.2 MECHANICAL COMPONENT LAYOUT
6.1.3 DRIVE LAYOUT
6.1.4 ORIGINAL/COPY PAPER PATHS
6.2 SCANNER
6.2.1 OVERVIEW
6.2.2 SCANNER LAYOUT
6.2.3 ORIGINAL WIDTH DETECTION
6.2.4 ORIGINAL DRIVE MECHANISM
6.2.5 ORIGINAL FEED SPEED
6.2.6 SCANNING MECHANISM
CIS Structure
Printed Image
6.2.7 AUTO IMAGE DENSITY CORRECTION
6.3 IMAGE PROCESSING
6.3.1 GENERAL IMAGE PROCESSING FLOWCHART
6.3.2 ORIGINAL MODES
Overview
Drawing Mode
Text Mode
Text/Photo Mode
Photo Mode
Background Lines Mode
Patched Original Mode
Generation Mode
6.4 AROUND THE DRUM
6.4.1 OVERVIEW
6.4.2 DRUM DRIVE
6.4.3 CHARGE CORONA UNIT
6.4.4 CORONA WIRE CLEANING
6.4.5 DRUM CLEANING
6.4.6 COLLECTING USED TONER
6.4.7 QUENCHING
6.4.8 DRUM ANTI-CONDENSATION HEATERS
6.5 IMAGE WRITING
6.6 DEVELOPMENT
6.6.1 OVERVIEW
6.6.2 DEVELOPMENT DRIVE MECHANISM
6.6.3 TONER SUPPLY MECHANISM
6.6.4 DEVELOPER CROSS-MIXING
6.6.5 DEVELOPMENT BIAS
6.6.6 ID SENSOR
6.6.7 WARMUP CONTROL (VSG CORRECTION)
6.6.8 TONER DENSITY CONTROL
Overview
Supply Modes
Detect Supply Mode
Fixed Supply Mode
Toner Supply Clutch Operation
6.6.9 TONER END/NEAR-END DETECTION
Toner Near End
Toner End
Toner End Recovery
6.7 PAPER FEED AND REGISTRATION
6.7.1 OVERVIEW
Layout Diagrams
Feed Station Overview
Manual Feed Table
Roll Feeder
Paper Cassette
Paper Width and Type Settings
6.7.2 MANUAL FEED MECHANISM
6.7.3 ROLL FEED MECHANISM
Drive
Roll Pre-feeding
Roll Paper Feed
6.7.4 ROLL FEEDER PAPER HOLDERS
6.7.5 ROLL PAPER CUTTING MECHANISM
6.7.6 ROLL END DETECTION
6.7.7 PAPER CASSETTE MECHANISM
6.7.8 PAPER CASSETTE FEED
Cassette Paper Path
Paper Cassette Pre-Feeding
6.7.9 PAPER CASSETTE PAPER END DETECTION
6.7.10 CONDENSATION PREVENTION
6.7.11 PAPER REGISTRATION
6.8 IMAGE TRANSFER AND SEPARATION
6.8.1 OVERVIEW
Transfer Corona Unit
Separation Corona Unit
6.8.2 PICK-OFF PAWL OPERATION
6.9 FUSING UNIT
6.9.1 OVERVIEW
6.9.2 PAPER FEED THROUGH THE FUSING UNIT
6.9.3 FUSING PRESSURE CONTROL MECHANISM
6.9.4 HOT ROLLER THERMISTORS AND THERMOSTATS
6.9.5 TEMPERATURE CONTROL
Paper Thickness Setting
Zero-Cross Control Test
Switching on the Fusing Lamp Power
Fusing Temperature Control: Warm-up Sequence
Fusing Temperature Control: Temperature Feedback During Copying
Pressure Roller Temperature Feedback
Fusing Temperature Control: Inching
Fusing Temperature Control: CPM Down
6.9.6 HOT ROLLER CLEANING
6.9.7 FUSING UNIT DRIVE MECHANISM
6.9.8 WRINKLE PREVENTION
Motor Speed Control
Inching Control
6.10 PAPER EXIT
6.10.1 OVERVIEW
Upper Exit
Rear Exit
Jam Detection
6.10.2 SWITCHING THE PAPER EXIT
Upper Exit
Rear Exit
6.10.3 PAPER EXIT DRIVE
6.11 ELECTRICAL COMPONENTS
6.11.1 OVERVIEW
Overall System
IPU Board Details
6.11.2 DESCRIPTION OF ELECTRICAL COMPONENTS
6.11.3 MCU, IPU
MCU (Main Control Unit)
IPU (Image Processing Unit)
6.11.4 PSU
6.11.5 SMDB, VDB, SIB
SMDB (Scanner Motor Drive Board)
VDB (Video Drive Board)
SIB (Scanner Interface Board)
CIS I/F (1 to 5)
6.11.6 RFDB, SFDB
RFDB (Roll Feed Drive Board)
SFDB (Sheet Feed Drive Board)
6.11.7 GW CONTROLLER BOARD

SPECIFICATIONS
7. SPECIFICATIONS
7.1 MAIN MACHINE (B286/B289)
7.2 OPTIONS
7.2.1 ROLL FEEDER B851/B852
7.2.2 FOLDER (D889)
7.2.3 MANUAL FEEDER D333
7.2.4 PAPER CASSETTE B853
7.3 MAIN MACHINE CONFIGURATION

----------------------

Content RICOH AFICIO MPW2400, MPW3600, SPW2470 (product code B286 B289 G180) PARTS CATALOG:
B268/B289/G180 PARTS LOCATION AND LIST
LOCATIONS OF UNITS
1. Exterior 1 (B286/B289)
2. Exterior 2 (B286/B289)
3. Operation Panel (B286/B289)
4. Scanner Section 1 (B286/B289)
5. Scanner Section 2 (B286/B289)
6. Scanner Section 3 (B286/B289)
7. Paper Registration (B286/B289/G180)
8. Image Processing (B286/B289/G180)
9. Drum Section (B286/B289/G180)
10. Development Unit (B286/B289/G180)
11. Charge & Transfer Unit (B286/B289/G180)
12. Charge Cleaning Section (B286/B289/G180)
13. Fusing Unit 1 (B286/B289/G180)
14. Fusing Unit 2 (B286/B289/G180)
15. Paper Exit 1 (B286/B289/G180)
16. Paper Exit 2 (B286/B289/G180)
17. Drive Section (B286/B289/G180)
18. Electrical Section 1 (B286/B289/G180)
19. Electrical Section 2 (B286/B289/G180)
20. Electrical Section 3 (B286/B289/G180)
21. Frame 1 (B286/B289/G180)
22. Frame 2 (B286/B289/G180)
23. MCU (B286/B289)
24. IPU (B286/B289)
25. Extension Unit (B286/B289)
26. Special Tools (B286/B289/G180)
27. Exterior 1 (G180)
28. Exterior 2 (G180)
29. MCU (G180)
30. IPU (G180)
31. Decal And Documents (B286/B289/G180)

B268/B289/G180 PARTS INDEX
PARTS INDEX

FILE FORMAT CONVERTER TYPE C B609 PARTS LOCATION
AND LIST
1. File Format Converter (B609)

FILE FORMAT CONVERTER TYPE C B609 PARTS INDEX
PARTS INDEX

ROLL FEEDER TYPE 240 A/B B641/B642/B851/B852 PARTS
LOCATION AND LIST
1. Exterior (B641/B642/B851/B852)
2. Roll Paper Holder (B641/B642/B851/B852)
3. Roll Paper Feed 1 (B641/B642/B851/B852)
4. Roll Paper Feed 2 (B641/B642/B851/B852)
5. Roll Paper Feed 3 (B641/B642/B851/B852)
6. Frame Section 1 (B641/B642/B851/B852)
7. Frame Section 2 (B641/B642/B851/B852)
8. Decal And Documents (B641/B642/B851/B852)

ROLL FEEDER TYPE 240 A/B B641/B642/B851/B852 PARTS INDEX
PARTS INDEX

PAPER CASSETTE TYPE 240 B643/B853 PARTS LOCATION AND LIST
1. Cassette 1 (B643/B853)
2. Cassette 2 (B643/B853)
3. Cassette 3 (B643/B853)

PAPER CASSETTE TYPE 240 B643/B853 PARTS INDEX
PARTS INDEX

TABLE TYPE 240 B662/B854 PARTS LOCATION AND LIST
1. Table Type 240 (B662/B854)

TABLE TYPE 240 B662/B854 PARTS INDEX
PARTS INDEX

DATA OVERWRITE SECURITY UNIT TYPE C/E B735 PARTS LOCATION AND LIST
1. Data Overwrite Security Unit (B735)

DATA OVERWRITE SECURITY UNIT TYPE C/E B735 PARTS INDEX
PARTS INDEX

ORIGINAL HANGER D311 PARTS LOCATION AND LIST
1. Original Hanger (D311)

ORIGINAL HANGER D311 PARTS INDEX
PARTS INDEX

REAR STACKER D312 PARTS LOCATION AND LIST
1. Rear Stacker

REAR STACKER D312 PARTS INDEX
PARTS INDEX

IEEE 802.11b INTERFACE UNIT TYPE H G813 PARTS LOCATION AND LIST
1. IEEE802.11b (G813-04/45)

IEEE 802.11b INTERFACE UNIT TYPE H G813 PARTS INDEX
PARTS INDEX

Number of pages: 763.
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