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Jungheinrich Electric Lift Truck EFG-Series: 216kn (from 12.2008) Workshop Manual
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
216kn (from 12.2008)
Format: PDF, 315 Pages
Language: English
Contents:
2. Technical Description of Components
Multi-Pilot 2xx Component Arrangement
Solo Pilot 2xx Component Arrangement
Multi-Pilot 3xx Component Arrangement
Solo Pilot 3xx Component Arrangement
ChassisÿSuperstructure:
Drive
Wheels/Axles
Travel switch/Accelerator pedal
Brake system
Steering system
Chassis / load section connection
Hydraulic system
Electrical System
Information and Service Display
3. General Truck Data / Test and Setting Values
EFG 2xx General Truck Data
EFG 2xx Test and Setting Values
EFG 2xx Torques
EFG 3xx General Truck Data
EFG 3xx Test and Setting Values
EFG 3xx Torques
4. Truck Maintenance
5. Service Manual Items
Steering angle sensor replacement /adjustments 6001
Steering angle potentiometer replacement / adjustment B 6002
Brake multi-plate replacement D 6001
Braking distances, minimum braking ratio D 6360.03
Main brake cylinder (single stage) D 6360.14
Guidelines for brake line installation D 6360.16
Screw connection torques in brake systems D 6360.18
Brake fluid replacement D 6360.19
Parking brakes D 6360.21
Steering auxiliary motor connection layout F 4001
Outer cylinder replacement G 2002
Check dimensions and settings for masts with angled support rollers G 6233.01
Load chain elongation testing G 6355.01
Forks G1 6401 .01
Control valve standard setting I 5001
Assembly instructions for die ring screw connections I 6600.06
Lowering brakes and line brake safety devices 1 6632.01
Notes on how to avoid accidents and materialdamage during maintenance,test and repair work on industrial trucks with electronic components J 6900.09
Notes on how to avoid malfunctions and material damage when cleaning an industrial truck 2 0000.15
Colour coding key 3 6900.08
Wheel bolt disassembly / assembly 004 039 019 00004
Tilt speed setting 006 034 000 00003
Sensor Bearing Disassembly/Assembly 004 014 293 00003
6. AS 4812 plus F and AS 4814 plus H CAN Bus Controllers
AS 4812 plus F Traction Current Controller
Lilt controller
Pin layout on the AS 4812 plus F / AS 4814 plus H
Interface 3
Interface 4
Exposing the Interface Card
Multi Pilot
Block Diagram for EFG with Solo-Pilot
Block Diagram for EFG with Multi-Pilot
Parameter Setting
Error messages
Diagnostics
7. LISA SETTINGS (Version: 3.01)
Structural Diagram: LISA Service Mode (Part 1)
Travel parameter setting
Lift Parameter Setting
Steering parameter setting
Battery parameter setting
Diagnostics
Error log book display
8. Electrical wiring diagrams
Diagram terminology list
52009244 EFG-DF/V AC SP wiring diagram
52009245 EFG-DF/V AC MP wiring diagram
99501596 EFG-DF/V AC SP wiring diagram
99501597 EFG-DF/V AC MP wiring diagram
52031137 ISM (Jubes level 1>2)
52031548 ISM (Jubes level 3/4)
99504260 Code Lock
99505566 Traction current cutout
99504119 Central voltage tap (12V / 24V / 48V)
99501621 OHG wire transformer
52027461 Transformer
52026672 Roadtraffic regulations lighting diagram
99501184 Rear compartment warning mechanismconnection diagram
52027475 Work lights 43 volts
52027933 Lighting SET A (brake light, rear light; dippedlight)
99506520 BASF road traffic system lighting(S5 / S6 permanent mode)
52027475 Work lights 48 volts
52027983 Lighting SET A (brake light, rear light; dippedlight)
99506520 BASF road trattic system lighting(S5 / S6 permanent mode)
52027985 Brake light
52035947 Heating 48 volts
52027460 Reverse lights 48 volts
99501368 Rear compartment warning device
99505188 Rear section warning device, adjustable
52027988 Beacon
52029097 Buzzer
05040386 Twin pedal
52027984 Strobe
52030737 Windscreen wiper system / heating
99503871 Windscreen wiper system / interval / rearwindscreen heating
99502338 Windscreen heating, complete
99501273 Cushioned seat / 24 volt seat heating
99504256 MSG 85 driver's seat with heating
99502854 MSG 65/75 driver's seat with heating/compressor
99501603 MSG75 driver's seat with heating
99501606 MSG65 driver's seat with heating
99501607 MSG20 driver's seat
99501608 MSG20 driver's seat with heating
99501613 ISRI driver's seat
99501616 Savas driver's seat
99503014 MSG 65 seat belt control with heating
99501727 MSG 20 belt locking control
52032561 Bodyguard and monitoring
99501396 Bodyguard monitoring / signal
52032518 ERS restraint system
52032515 AS restraint system
52020100 HRS-E restraint system
52043043 Travel direction switch on the steeringcolumn
99502861 On-board charging socket
99505864 Aux. fan 48 V
52033513 Lift cutout with override
99502674 Tilt angle display
52032133 Crawl speed for all lift heights
05094087 Deadman switch
52031363 Cold store SP
99501743 Monitor control, cold store
9. Hydraulic diagrams
05074932 Hydraulic diagram 3 and 4 wheel with proportional valve (Multi Pilot)
05074933 Hydraulic diagram 3 and 4 wheel with manual control (Multi Pilot)
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