$14.95
Download NowSold by belgreen on Tradebit
The world's largest download marketplace
3,251,083 satisfied buyers
The world's largest download marketplace
3,251,083 satisfied buyers
Yale Narrow Aisle Reach Truck Type A861: NDR030GA, NDR045GA, NR030GA, NR045GA Workshop Service Manual
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
NDR030GA
NDR045GA
NR030GA
NR045GA
Format: PDF, 321 Pages
Language: English
Contents:
1 OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS-GENERAL
SAFETY LABELS
OPERATOR PRE-CHECKS AND INSPECTION
OPERATING PROCEDURE-GENERAL
SHUT DOWN PROCEDURE
FORKADJUSTMENT
SAFETYAND OPERATIONAL CHECK LIST
MODEL AND OPERATING INFORMATION
SAFE MAINTENANCE PROCEDURES
MOVINGA DISABLED LIFT TRUCK
HOW TO PUTA LIFT TRUCK ON BLOCKS
HOW TO RAISE THE LOAD WHEELS
HOW TO RAISE THE DRIVE/STEER TIRE AND CASTER WHEELS ..
PRECAUTIONS FOR TRUCKS IN STORAGE
PRECAUTIONS FOR BATTERIES IN STORAGE
2 GENERAL TRUCK AND LUBRICATION SCHEDULE
GENERAL
FRAME
LOAD BACKRESTAND FORKS
WIRE GUARD
ACCESS DOOR AND COVERS
OVERHEAD GUARD
BATTERY COMPARTMENT
CHANGING THE BATTERY
TIRES AND WHEELS
SOLID TIRES
REMOVE THE ONE-PIECE WHEEL AND TIRE
INSTALL THE TIRE ON THE ONE-PIECE WHEEL
INSTALL THE WHEELS ON THE LIFT TRUCK
TANDEM LOAD WHEELS
REMOVAL-TANDEM LOAD WHEELS
INSTALLATION-TANDEM LOAD WHEELS
CASTER AND CASTER WHEELS
DESCRIPTION
REMOVAL-CASTER
INSTALLATION-CASTER
REMOVAL-CASTER WHEELS
INSTALLATION-CASTER WHEELS
ARTICULATION STOP ADJUSTMENT
ADJUSTMENT PROCEDURE
YALE WARRANTY INFORMATION
RECOMMENDED SCHEDULES OF MAINTENANCE (ALL MODELS) .
LUBRICATION INSTRUCTIONS
EVERY 350 HOURS
EVERY 2000 HOURS
HYDRAULIC OILS
GEAR OILS
BRAKE FLUID
GREASE
ANTI-SEIZE LUBRICATING COMPOUND
FASTENERS-INTRODUCTION
THREADS, NOMENCLATURE
STRENGTH IDENTIFICATION
BOLTS AND SCREWS
STUDS AND NUTS
TORQUE NUTS
TORQUE NUTS WITH NYLON INSERTS
GENERAL GUIDE TO TORQUE VALUES
RECOMMENDED MAXIMUM TORQUE VALUES FOR HYDRAULIC
FITTINGS
CONVERSION TABLE FOR METRICAND ENGLISH UNITS
3 ELECTRICAL SYSTEM
INTRODUCTION
GENERAL
COMPONENT REPAIR AND TESTING
GENERAL
CONTACTOR PANEL ASSEMBLY
DESCRIPTION/FEATURES
REMOVAL
INSTALLATION
CONTACTORS
DESCRIPTION/FEATURES
AUXILIARY SWITCH
TESTING
REMOVAL
INSTALLATION
"EE" CONTACTORS
FUSES
SIDACTOR
RELAYS
DESCRIPTION/FEATURES
ENABLE
HOURMETER
COIL TESTING
CONTACT TESTING
REMOVAL AND INSTALLATION
HEIGHT LIMIT SWITCH
REMOVAL
TESTING
INSTALLATION
KEY SWITCH
REMOVAL
INSTALLATION
BATTERY DISCONNECT SWITCH
REMOVAL
INSTALLATION
PROPORTIONAL ELECTRO-HYDRAULIC CONTROL VALVES
DESCRIPTION/FEATURES
MANUAL LOWERING
OPERATION
SELECTOR VALVES
TESTING/REMOVAL/INSTALLATION
MULTIFUNCTION CONTROL HANDLE
DESCRIPTION/FEATURES
OPERATION
DISASSEMBLY
ASSEMBLY
TRACTION AND HYDRAULIC POTENTIOMETER
TESTING
INSTALLATION
ADJUSTMENT
MAIN INTERFACE BOARD (MIB)
DESCRIPTION/FEATURES
OPERATION
LED DISPLAY
MIB REMOVAL
MIB INSTALLATION
MAIN INTERFACE BOARD ADJUSTMENTS
GENERAL
DEFAULT VALUES
CHECKING MODEL CODEAND SET-UPSTATUS
MIB CALIBRATION PROCEDURE
STEP1 ENTERING THE SET-UP MODE
STEP 2 ERASING THE MODEL CODE
STEP 3 SETTING THE MODEL CODE
STEP 4 CALIBRATING HYDRAULIC POTENTIOMETER RANGE
STEP 5 CALIBRATING TRACTION POTENTIOMETER RANGE .
STEP 6 EXITING THE SET-UP MODEAND SAVING THE
NEW VALUES
CUSTOMIZING MIB FUNCTIONS
MIB FUNCTION DESCRIPTIONS
MIB FUNCTION CODE VALUES
MIB STATUS, WARNING AND FAULT CODES
TROUBLESHOOTING CHARTS
MIB PLUG PIN IDENTIFICATION
DASH DISPLAYASSEMBLY
DESCRIPTION/FEATURES
OPERATION
TESTING
INOPERATIVE DASH DISPLAYASSEMBLY
INOPERATIVE DRIVE MODE SELECTION
TROUBLESHOOTING WITH A PROGRAMMER HANDSET
TROUBLESHOOTING WITHOUTA PROGRAMMER HANDSET . .
NO WARNINGS OR FAULTS DISPLAYED
MIB/DASHDISPLAY COMMUNICATION
LIFT INTERRUPT
LOST MIB SIGNAL DISPLAYED
HOURMETER INPUT
FORWARD/REVERSE INPUTS
REMOVAL
INSTALLATION
ADJUSTMENT (SETUP)
TRACTION MOTOR CONTROLLER
DESCRIPTION/FEATURES
REMOVAL
TESTING
INSTALLATION
PROGRAMMER HANDSET
DESCRIPTION/FEATURES
SCROLL DISPLAY KEYS
CHANGE VALUE KEYS
MORE INFO KEY
OPERATION
CONNECTING THE HANDSET TO THE
TRACTION MOTOR CONTROLLER
DISCONNECTING THE HANDSET FROM THE
TRACTION MOTOR CONTROLLER
PROGRAMMER SELF TEST
OPERATING MODES
PROGRAM MENU
TEST MENU
DIAGNOSTICS MENU
DIAGNOSTIC HISTORY
SPECIAL PROGRAM MENU
PROGRAMMING THE TRACTION MOTOR CONTROLLER
TROUBLESHOOTING
STATUS LED DIAGNOSTICS
PROGRAMMER DIAGNOSTICS
MOTOR MAINTENANCE-GENERAL
BRUSHAND COMMUTATOR INSPECTION
NORMAL COMMUTATOR SURFACES
COMMUTATOR PROBLEMS
BRUSH REPLACEMENT-TRACTID HYDRAULIC MOTORS
COMMUTATOR REPAIRS
TESTS
DAMAGED FIELD AND ARMATURE
SHORT CIRCUIT INAN ARMATURE WINDING
SHORT CIRCUIT IN THE ARMATURE
OPEN CIRCUIT INA FIELD COIL
SHORT CIRCUIT INA FIELD COIL
SHORT CIRCUIT BETWEEN FIELD AND MOTOR CASE
BRUSH HOLDER
WIRING SCHEMATIC 524135978 36 VOLT TYPE "E" (A861)
WIRING SCHEMATIC 524138370 36 VOLT TYPE "E" (C829)
4 DRIVE UNIT
GENERAL
DESCRIPTION
ARTICULATION STOP ADJUSTMENT
ARTICULATION ADJUSTMENT PROCEDURE
AXLE ASSEMBLY
TRACTION MOTOR
REMOVAL
INSTALLATION
HYDRAULIC STEERING MOTOR
DESCRIPTION
REMOVAL
INSTALLATION
REPAIR
REMOVAL-ARTICULATINGAXLE WELDMENT
INSTALLATION-ARTICULATING AXLE WELDMENT
MASTER DRIVE UNIT
DESCRIPTION
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
TROUBLESHOOTING
5 BRAKE SYSTEM
GENERAL (C829)
BRAKEASSEMBLY (C829)
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
MASTER CYLINDER AND PEDAL ASSEMBLY (0829)
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
FLOOR PLATEASSEMBLY (C829 & A861)
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
MASTER CYLINDER (C829 &A861)
DISASSEMBLY
ASSEMBLY
SLAVE CYLINDER (C829 & A861)
DISASSEMBLY
ASSEMBLY
BRAKE SWITCH-REPLACE (C829)
CHECKS AND ADJUSTMENTS (0829)
BRAKEADJUSTMENT
REMOVEAIR FROM THE BRAKE SYSTEM
TROUBLESHOOTING
GENERAL (A861)
ELECTRIC BRAKEASSEMBLY
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
CASTER BRAKEASSEMBLY (A861)
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
6 STEERING SYSTEM
STEERING SYSTEM-INTRODUCTION
HYDRAULIC STEERING MOTOR
DESCRIPTION
REMOVAL
INSTALLATION
STEERING CONTROL UNIT
REMOVAL
INSTALLATION
DISASSEMBLY
CLEANING
ASSEMBLY
STEERING TILLER MOUNTING BRACKETASSEMBLY
REMOVAL AND DISASSEMBLY
ASSEMBLY AND INSTALLATION
STEERING PUMP AND MOTOR
STEERING PUMP SPECIFICATIONS
REMOVAL-PUMPAND MOTOR
ASSEMBLY AND INSTALLATION-PUMP AND MOTOR
DISASSEMBLY-STEERING PUMP
ASSEMBLY-STEERING PUMP
CHECKS AND ADJUSTMENTS
REMOVEAIR FROM STEERING SYSTEM
STEERING PRESSUREADJUSTMENT
TROUBLESHOOTING
7 HYDRAULIC SYSTEM
HYDRAULIC SYSTEM-INTRODUCTION
SPECIFICATIONS
ELECTRO-HYDRAULIC CONTROL VALVE
ELECTRO-HYDRAULIC CONTROL VALVE-MANUAL LOWERING .
HOIST PUMP
STEER PUMP
HOIST PUMP AND MOTOR
REMOVAL
INSTALLATION
HOIST PUMP
DISASSEMBLY
ASSEMBLY
HYDRAULIC CONTROL VALVE
REMOVAL
INSTALLATION
DISASSEMBLY
ASSEMBLY
HYDRAULIC TANK
REMOVAL
INSTALLATION
TROUBLESHOOTING
8 MAST AND REACH ASSEMBLY
MASTS
CARRIAGE ASSEMBLY
REACHASSEMBLIES
LOAD BACKREST EXTENSION
REMOVAL AND INSTALLATION
FORK REPLACEMENT
HOOK FORKS
SHAFT FORKS
HOOK FORK CARRIAGE ASSEMBLY-REMOVAL AND INSTALLATION
REACHASSEMBLY-REMOVAL AND INSTALLATION
CARRIAGE LOAD ROLLERS
REMOVAL AND INSTALLATION
SIDE ROLLERS-DISASSEMBLYAND ASSEMBLY
REPAIR-REACHASSEMBLY
REACHASSEMBLY OUTER FRAME
REMOVAL WITH SIDESHIFTER
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION
REMOVAL WITHOUT SIDESHIFTER
DISASSEMBLY WITHOUT SIDESHIFTER
CLEANING AND INSPECTION
ASSEMBLY WITHOUT SIDESHIFTER
INSTALLATION WITHOUT SIDESHIFTER
SINGLE REACH SCISSOR ARMS
REMOVAL AND DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY AND INSTALLATION
DOUBLE REACH SCISSOR ARMS
REMOVAL AND DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY AND INSTALLATION
INNER FRAMEASSEMBLY
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
TRIPLEX MASTASSEMBLY
REMOVAL
CLEANING AND INSPECTION
FREE LIFT CYLINDER-REMOVAL AND INSTALLATION
MAIN CYLINDERS-REMOVAL AND INSTALLATION
INNER AND INTERMEDIATE MASTASSEMBLIES
REMOVAL AND INSTALLATION
HOSES-REPLACE
HOSEAND CABLE SHEAVES REPLACE
FREE LIFT HOSE SHEAVE
CARRIAGE OR REACH SHEAVES
REMOVAL AND REPLACEMENT
TRIPLEX LIFT CHAIN REMOVAL AND INSTALLATION
FREE LIFT CHAINS
MAINLIFT CHAINS
TRIPLEX CHAIN SHEAVES-DISASSEMBLYAND ASSEMBLY.
FREE LIFT CHAIN SHEAVES
MAINLIFT CHAIN SHEAVES
LOAD ROLLERSAND WEAR PLUGS
REMOVAL AND INSTALLATION
TRIPLEX MASTASSEMBLY-INSTALLATION
REACH CYLINDERS
REMOVAL
CLEANING AND INSPECTION
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION
TILT CYLINDER AND TILT PIVOTMECHANISM
REMOVAL-WITH SIDESHIFTER
REMOVAL-WITHOUT SIDESHIFTER
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION-WITH SIDESHIFTER
INSTALLATION-WITHOUT SIDESHIFTER
SIDESHIFT CYLINDER
REMOVAL
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION
REACH/TILT SELECTOR VALVE
REMOVAL
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION
TILT/SIDESHIFT SELECTOR VALVE
REMOVAL
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
INSTALLATION
CHECKS AND ADJUSTMENTS
CHECK MAST OPERATION
REMOVEAIR FROM HYDRAULIC SYSTEM
CHECK FOR LEAKS IN HYDRAULIC SYSTEM
CHECK LIFT CHAINS
CLEANING AND INSPECTION
LUBRICATION
MASTADJUSTMENTS
ADJUST WEAR PLUGS
ADJUST WEAR STRIPS
ADJUST FREE LIFT CHAIN
ADJUST MAINLIFT CHAINS
TRIPLEX
CARRIAGE OR REACHASSEMBLY ADJUSTMENTS
ADJUST WEAR PLUG
ADJUST SIDE ROLLERS
ADJUST THRUST ROLLERS
ADJUST REACH CYLINDERS
ADJUST TILT CYLINDER
ADJUST SIDESHIFT CYLINDER
TROUBLESHOOTING-MAST
TROUBLESHOOTING-REACH AND CARRIAGE
SPECIFICATIONS
9 BATTERY AND CHARGING SYSTEM
BATTERYAND CHARGING SYSTEM-GENERAL
SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
BATTERY TROUBLESHOOTING
BATTERY TROUBLESHOOTING
LEAD-ACID BATTERIES
SPECIFIC GRAVITY
CHEMICAL REACTION
HOW TO SELECT THE BATTERY
VOLTAGE OFA BATTERY
BATTERY RATINGS
KILOWATT HOURS
THE BATTERYAS A COUNTERWEIGHT
THE NEWBATTERY
BATTERY MAINTENANCE
MAINTENANCE RECORDS
CLEANING THE BATTERY
ADDING WATER
HYDROMETER
BATTERY TEMPERATURE
CHARGING THE BATTERY
TYPES OF BATTERY CHARGES
METHODS OF CHARGING
TROUBLESHOOTING THE CHARGER
HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
BATTERY CHARGING AREA
EQUIPMENT NEEDED
10 USER SUPPORT INFORMATION
SERVICE PARTS ORDERING INSTRUCTIONS
TECHNICAL PUBLICATIONS
PARTS MANUAL
OPERATING MANUAL
OPERATOR TRAINING
SERVICE TRAINING COURSES
SERVICE TRAINING MATERIALS
11 ALPHABETICAL INDEX
File Data
This file is sold by belgreen, an independent seller on Tradebit.
| File Size | 11 megabytes |
| File Type |