EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001-2008 Repair Service MANUAL 2002 2003 2004 2005 2006 2007.
EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001-2008 Repair Service MANUAL Download! br This EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 manual is a detailed file and it is illustrated with clear step-by-step instructions. br FREEDOM PDS FREEDOM FLEET GOLF CAR PDS FLEET GOLF CAR SHUTTLE 2+2 General Information & Routine Maintenance Safety Body Wheels also Tires Electronic Speed Control (Non-PDS) Electronic Speed Control (PDS) Front Suspension also Axle Mounted Steering Front Suspension also Frame Mounted Steering Motor Batteries also Charging Battery Charger Brakes Direction Selector Electrical Wiring Rear Suspension Rear Axle Weather Protection Paint Troubleshooting Lightning Protection also Grounding General SPECIFICS TABLE OF CONTENTS FOR SECTION A SECTION TITLE SERIAL NUMBER PLATE LOCATION TOWING SERVICING THE VEHICLE ROUTINE MAINTENANCE REAR AXLE BRAKES PDS MODEL VEHICLES TIRES CARE also CLEANING OF THE VEHICLE VEHICLE CARE PRODUCTS TOP also WINDSHIELD TRAILERlNG HARDWARE TORQUE SPECIFICS PERIODIC Repair SCHEDULE TABLE OF CONTENTS FOR SECTION B SECTION TITLE GENERAL (Part II of ANSI I NGCMA Z130 1 - 1993) GENERAL (Part II of ASME I ANSI B56 8- 1988) NOTES, CAUTIONS also WARNINGS IMPORTANT SAFETY WARNING MODIFICATIONS TO VEHICLE GENERAL MAINTENANCE BEFORE SERVICING THE VEHICLE Additional Warnings BATTERY REMOVAL & INSTALLATION LIFTING THE VEHICLE TABLE OF CONTENTS FOR SECTION C SECTION TITLE BODY General BODY COMPONENT REPLACEMENT Instrument Panel Replacement Cowl Replacement Front Shield Replacement Rocker Panel Replacement Body Replacement Shuttle 2+2 Component Replacement Rear Bumper Replacement TABLE OF CONTENTS FOR SECTION D SECTION TITLE WHEEL also TIRE Repair Tire Repair Wheel Installation TABLE OF CONTENTS FOR SECTION E SECTION TITLE GENERAL Pedal Box Controller GENERAL TROUBLESHOOTING Symptoms Testing Testing Battery Voltage Continuity Check Testing a Switch for Continuity Testing a Solenoid for Continuity TROUBLESHOOTING DIAGRAMS INDUCTIVE THROTTLE SENSOR (ITS) TESTING also REPLACEMENT CONTROLLER REPLACEMENT SOLENOID REPLACEMENT TABLE OF CONTENTS FOR SECTION F SECTION TITLE PRECISION DRIVE SYSTEMfM GENERAL PRECISION DRIVE SYSTEM PERFORMANCE OPTIONS & DIAGNOSTICS Changing Performance Options PRECISION DRIVE SYSTEM OPERATION Pedal Box Speed Sensor Controller GENERAL TROUBLESHOOTING Symptoms Testing Testing Battery Voltage Continuity Check Testing a Switch for Continuity Testing a Solenoid for Continuity TROUBLESHOOTING DIAGRAMS INDUCTIVE THROTTLE SENSOR (ITS) TESTING also REPLACEMENT CONTROLLER REPLACEMENT SOLENOID REPLACEMENT TABLE OF CONTENTS FOR SECTION G SECTION TITLE FRONT SUSPENSION also AXLE MOUNTED STEERING MAINTENANCE Lubrication Wheel Bearing also King Pin Bushing Inspection Wheel Bearing Packing Wheel Bearing Adjustment Wheel Alignment FRONT SUSPENSION Front Shock Absorber Replacement Front Axle Replacement Front Spring Replacement Hub Replacement Wheel Bearing also Race Replacement STEERING Rack Ball Joint Replacement Tie Rod Inspection/Replacement Bellows Replacement Pinion Seal Replacement Spindle Replacement Rack also Pinion Unit Disassembly also Inspection Rack also Pinion Unit Replacement Checking/Adjusting Rack Extension-to-Rack also Pinion Unit Clearance Steering Wheel Replacement Steering Shaft also Column Replacement TABLE OF CONTENTS FOR SECTION H SECTION TITLE GENERAL Motor Removal Motor Disassembly Bearing Replacement Field Coil Replacement Brush Replacement Motor Assembly Motor Tests Motor Installation TABLE OF CONTENTS FOR SECTION J SECTION TITLE SAFETY BATTERY BATTERY MAJNTENANCE At Each Charging Cycle Monthly Electrolyte Level also Water Cleaning Batteries Battery Replacement Prolonged Storage Battery Charging : AC Voltage TROUBLESHOOTING Hydrometer Using A Hydrometer TABLE OF CONTENTS FOR SECTION K SECTION TITLE DESCRIPTION PORTABLE CHARGER INSTALLATION UNDERSTANDING THE CHARGER BATTERY CHARGER MAINTENANCE TROUBLESHOOTING Continuity Checks Diode Test Procedure TABLE OF CONTENTS FOR SECTION L SECTION TITLE BRAKE SYSTEM OVERVIEW General Descrip1ion How the Repair Brake Works Equalizer Link Automatic Adjuster Mechanism How the Parking Brake Works Compensator Assembly Kick-Off Actuating Linkage TROUBLESHOOTING FLOWCHART TROUBLESHOOTING TABLE TROUBLESHOOTING also INSPECTION New Vehicles Troubleshooting also Inspection Procedures Brake Pedal also Linkage Inspection Periodic Brake Performance Test (PBPT) Aggressive Stop Test Wheel Brake Inspection MAINTENANCE also RepairS component Replacement vs Repair Adjusting Brake Pedal Free Travel Brake Drum Removal also Installation Wheel Brake Repair Backing Plate/Entire Wheel Brake Assembly Removal also Installation Brake Shoe also Adjuster Replacement Brake Cable also Equalizer Assembly Removal also Installation Compensator Assembly, Removal also Installation Brake Pedal Removal also Installation Parking Brake Catch Bracket Removal also Installation Parking Brake Pedal, Removal also Installation Pedal Bumper Adjustment Parking Brake Release Linkage Removal also Replacement Parking Brake Kick-Off Cam Removal, Replacement also Installation TABLE OF CONTENTS FOR SECTION M SECTION TITLE DIRECTION SELECTOR (SEAT SUPPORT PANEL) Removing Direction Selector Replacing the Reverse Warning Buzzer Replacing a Micro Switch DIRECTION SELECTOR (DASH- PDS) Removing Direction Selector Replacing the Reverse Warning Buzzer Replacing the Direction Selector Switch TABLE OF CONTENTS FOR SECTION N SECTION TITLE DIGITAL VOLT OHM METER TROUBLESHOOTING POWER SUPPLY ACCESSORY WIRING TABLE OF CONTENTS FOR SECTION P SECTION TITLE REAR SUSPENSION GENERAL Shock Absorber Removal Shock Absorber Installation Rear Spring Removai Rear Spring Installation Rear Axle Assembly Removai Rear Axle lnstallation TABLE OF CONTENTS FOR SECTION Q SECTION TITLE REAR AXLE MAINTENANCE Checking the Lubricant Level REAR AXLE DISASSEMBLY Axle Shaft Removal also Disassembly Axle Shaft Seal Removal also Replacement Axle Shaft Replacement TABLE OF CONTENTS FOR SECTION R SECTION TITLE TOP also WINDSHIELD Trailering GOLF CAR SUN TOP Rear Support Installation Front Strut SunTop SHUTTLE 2+2 SUN TOP Rear Support Installation Front Support Installation Sun Top Installation SPLIT WINDSHIELD ONE-PIECE FRONT WINDSHIELD REAR WINDSHIELD TABLE OF CONTENTS FOR SECTION S SECTION TITLE PAINTING Minor Scratches Larger Scratches Complete Panel Repair TABLE OF CONTENTS FOR SECTION T SECTION TITLE ELECTRICAL SYSTEM Basic Electrical Power System Troubleshooting Basic Electrical Troubleshooting for Accessories SUSPENSION also STEERING TABLE OF CONTENTS FOR SECTION U SECTION TITLE Grounding Requirements Ground Systems Lightning Protection Requirements Equipment Fault also Personal Safety System Ground Network Requirements External Grounding Requirements Materials Earth Electrode System Lightning Protection System Equipment Fault also Personal Safety System TABLE OF CONTENTS FOR SECTION V SECTION TITLE TXT ELECTRIC- FREEDOM TXT PDS ELECTRIC- FREEDOM TXT ELECTRIC- FLEET TXT PDS ELECTRIC- FLEET TXT ELECTRIC - SHUTTLE 2+2br The EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 pdf contains help for troubleshooting and will support you how to fix your problems immediately. br This highly detailed manual is very useful and contains everything you need to repair, service, restore maintain, rebuild or diagnose your EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 . br br This EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 manual is the same manual used by professional technicians, mechanics and workshops. - Perfect for DIY persons! br You can save it on every computer, ipad, hard disc, etc. how often you need. br Our manuals are compiled in pdf format and can be opened with every pdf-reader. Some of the manuals are zipped. To unzip these manuals you need f.e. free winzip or winrar. br This official service, repair guide, factory or workshop manual gives you the complete step by step informations on servicing, repairing and preventative maintenance. It is your essential help guide through every repair and troubleshooting procedure. br br EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001-2008 Repair Service MANUAL for sale br Thanks for using our manual download service. Despite compression the manuals/files could be very large in some cases. Please check you have enough storage space (manuals can be to 4000 mb) and you have a solid and fast internet connection. Sizes of the EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 manual is mentioned on the page. This is not a hard copy manual / illustrated parts manual / repair guide. It is the complete download version. 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After your payment via paypal or credit card, you will have instant access to your download. br br FREEDOM PDS FREEDOM FLEET GOLF CAR PDS FLEET GOLF CAR SHUTTLE 2+2 General Information & Routine Maintenance Safety Body Wheels also Tires Electronic Speed Control (Non-PDS) Electronic Speed Control (PDS) Front Suspension also Axle Mounted Steering Front Suspension also Frame Mounted Steering Motor Batteries also Charging Battery Charger Brakes Direction Selector Electrical Wiring Rear Suspension Rear Axle Weather Protection Paint Troubleshooting Lightning Protection also Grounding General SPECIFICS TABLE OF CONTENTS FOR SECTION A SECTION TITLE SERIAL NUMBER PLATE LOCATION TOWING SERVICING THE VEHICLE ROUTINE MAINTENANCE REAR AXLE BRAKES PDS MODEL VEHICLES TIRES CARE also CLEANING OF THE VEHICLE VEHICLE CARE PRODUCTS TOP also WINDSHIELD TRAILERlNG HARDWARE TORQUE SPECIFICS PERIODIC Repair SCHEDULE TABLE OF CONTENTS FOR SECTION B SECTION TITLE GENERAL (Part II of ANSI I NGCMA Z130 1 - 1993) GENERAL (Part II of ASME I ANSI B56 8- 1988) NOTES, CAUTIONS also WARNINGS IMPORTANT SAFETY WARNING MODIFICATIONS TO VEHICLE GENERAL MAINTENANCE BEFORE SERVICING THE VEHICLE Additional Warnings BATTERY REMOVAL & INSTALLATION LIFTING THE VEHICLE TABLE OF CONTENTS FOR SECTION C SECTION TITLE BODY General BODY COMPONENT REPLACEMENT Instrument Panel Replacement Cowl Replacement Front Shield Replacement Rocker Panel Replacement Body Replacement Shuttle 2+2 Component Replacement Rear Bumper Replacement TABLE OF CONTENTS FOR SECTION D SECTION TITLE WHEEL also TIRE Repair Tire Repair Wheel Installation TABLE OF CONTENTS FOR SECTION E SECTION TITLE GENERAL Pedal Box Controller GENERAL TROUBLESHOOTING Symptoms Testing Testing Battery Voltage Continuity Check Testing a Switch for Continuity Testing a Solenoid for Continuity TROUBLESHOOTING DIAGRAMS INDUCTIVE THROTTLE SENSOR (ITS) TESTING also REPLACEMENT CONTROLLER REPLACEMENT SOLENOID REPLACEMENT TABLE OF CONTENTS FOR SECTION F SECTION TITLE PRECISION DRIVE SYSTEMfM GENERAL PRECISION DRIVE SYSTEM PERFORMANCE OPTIONS & DIAGNOSTICS Changing Performance Options PRECISION DRIVE SYSTEM OPERATION Pedal Box Speed Sensor Controller GENERAL TROUBLESHOOTING Symptoms Testing Testing Battery Voltage Continuity Check Testing a Switch for Continuity Testing a Solenoid for Continuity TROUBLESHOOTING DIAGRAMS INDUCTIVE THROTTLE SENSOR (ITS) TESTING also REPLACEMENT CONTROLLER REPLACEMENT SOLENOID REPLACEMENT TABLE OF CONTENTS FOR SECTION G SECTION TITLE FRONT SUSPENSION also AXLE MOUNTED STEERING MAINTENANCE Lubrication Wheel Bearing also King Pin Bushing Inspection Wheel Bearing Packing Wheel Bearing Adjustment Wheel Alignment FRONT SUSPENSION Front Shock Absorber Replacement Front Axle Replacement Front Spring Replacement Hub Replacement Wheel Bearing also Race Replacement STEERING Rack Ball Joint Replacement Tie Rod Inspection/Replacement Bellows Replacement Pinion Seal Replacement Spindle Replacement Rack also Pinion Unit Disassembly also Inspection Rack also Pinion Unit Replacement Checking/Adjusting Rack Extension-to-Rack also Pinion Unit Clearance Steering Wheel Replacement Steering Shaft also Column Replacement TABLE OF CONTENTS FOR SECTION H SECTION TITLE GENERAL Motor Removal Motor Disassembly Bearing Replacement Field Coil Replacement Brush Replacement Motor Assembly Motor Tests Motor Installation TABLE OF CONTENTS FOR SECTION J SECTION TITLE SAFETY BATTERY BATTERY MAJNTENANCE At Each Charging Cycle Monthly Electrolyte Level also Water Cleaning Batteries Battery Replacement Prolonged Storage Battery Charging : AC Voltage TROUBLESHOOTING Hydrometer Using A Hydrometer TABLE OF CONTENTS FOR SECTION K SECTION TITLE DESCRIPTION PORTABLE CHARGER INSTALLATION UNDERSTANDING THE CHARGER BATTERY CHARGER MAINTENANCE TROUBLESHOOTING Continuity Checks Diode Test Procedure TABLE OF CONTENTS FOR SECTION L SECTION TITLE BRAKE SYSTEM OVERVIEW General Descrip1ion How the Repair Brake Works Equalizer Link Automatic Adjuster Mechanism How the Parking Brake Works Compensator Assembly Kick-Off Actuating Linkage TROUBLESHOOTING FLOWCHART TROUBLESHOOTING TABLE TROUBLESHOOTING also INSPECTION New Vehicles Troubleshooting also Inspection Procedures Brake Pedal also Linkage Inspection Periodic Brake Performance Test (PBPT) Aggressive Stop Test Wheel Brake Inspection MAINTENANCE also RepairS component Replacement vs Repair Adjusting Brake Pedal Free Travel Brake Drum Removal also Installation Wheel Brake Repair Backing Plate/Entire Wheel Brake Assembly Removal also Installation Brake Shoe also Adjuster Replacement Brake Cable also Equalizer Assembly Removal also Installation Compensator Assembly, Removal also Installation Brake Pedal Removal also Installation Parking Brake Catch Bracket Removal also Installation Parking Brake Pedal, Removal also Installation Pedal Bumper Adjustment Parking Brake Release Linkage Removal also Replacement Parking Brake Kick-Off Cam Removal, Replacement also Installation TABLE OF CONTENTS FOR SECTION M SECTION TITLE DIRECTION SELECTOR (SEAT SUPPORT PANEL) Removing Direction Selector Replacing the Reverse Warning Buzzer Replacing a Micro Switch DIRECTION SELECTOR (DASH- PDS) Removing Direction Selector Replacing the Reverse Warning Buzzer Replacing the Direction Selector Switch TABLE OF CONTENTS FOR SECTION N SECTION TITLE DIGITAL VOLT OHM METER TROUBLESHOOTING POWER SUPPLY ACCESSORY WIRING TABLE OF CONTENTS FOR SECTION P SECTION TITLE REAR SUSPENSION GENERAL Shock Absorber Removal Shock Absorber Installation Rear Spring Removai Rear Spring Installation Rear Axle Assembly Removai Rear Axle lnstallation TABLE OF CONTENTS FOR SECTION Q SECTION TITLE REAR AXLE MAINTENANCE Checking the Lubricant Level REAR AXLE DISASSEMBLY Axle Shaft Removal also Disassembly Axle Shaft Seal Removal also Replacement Axle Shaft Replacement TABLE OF CONTENTS FOR SECTION R SECTION TITLE TOP also WINDSHIELD Trailering GOLF CAR SUN TOP Rear Support Installation Front Strut SunTop SHUTTLE 2+2 SUN TOP Rear Support Installation Front Support Installation Sun Top Installation SPLIT WINDSHIELD ONE-PIECE FRONT WINDSHIELD REAR WINDSHIELD TABLE OF CONTENTS FOR SECTION S SECTION TITLE PAINTING Minor Scratches Larger Scratches Complete Panel Repair TABLE OF CONTENTS FOR SECTION T SECTION TITLE ELECTRICAL SYSTEM Basic Electrical Power System Troubleshooting Basic Electrical Troubleshooting for Accessories SUSPENSION also STEERING TABLE OF CONTENTS FOR SECTION U SECTION TITLE Grounding Requirements Ground Systems Lightning Protection Requirements Equipment Fault also Personal Safety System Ground Network Requirements External Grounding Requirements Materials Earth Electrode System Lightning Protection System Equipment Fault also Personal Safety System TABLE OF CONTENTS FOR SECTION V SECTION TITLE TXT ELECTRIC- FREEDOM TXT PDS ELECTRIC- FREEDOM TXT ELECTRIC- FLEET TXT PDS ELECTRIC- FLEET TXT ELECTRIC - SHUTTLE 2+2br br EZGO FLEET FREEDOM SHUTTLE ELECTRIC PDS GOLF CART 2001 2002 2003 2004 2005 2006 2007 2008 pdf (How to fix...) - This is a specific and detailed pdf manual. br P.S. 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