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Deer Tractors 6145J, 6165J, 6180J, 6205J Diagnostic and Tests Service Manual (TM801419)

Illustrated Factory Diagnosis and Tests Service Manual for John Deere 2WD or MFWD Tractors 6145J, 6165J, 6180J & 6205J

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

Language: English
Format: PDF, 1741 pages

Covered models:
  6145J
  6165J
  6180J
  6205J

Contents:

   Foreword
   General Information
      Safety Information
      General References
   Diagnostic Trouble Codes
      BCU - Basic Control Unit - Without AutoTrac Integrated
      BCU - Basic Control Unit - With AutoTrac Integrated
      TEC - Tractor Equipment Control Unit
      TEI - Tractor Equipment Control Unit
      XMC - AutoTrac Main Control Unit
      XSC - AutoTrac Supervisor Control Unit
      ECU - Engine Control Unit
   Observable Symptoms
      Electrical System
      Electronic Control Units
      PowrQuad Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulic System
      Operators Cab
   System Diagnosis
      Electronics
   Engine
      Operational Checks
      Tests and Adjustments
   Fuel, Air Intake and Cooling Systems
      Tests and Adjustments
      Fuel System
      Air Intake System
      Cooling System
   Electrical System - Cab Tractors - 6145J, 6165J and 6180J
      Fuse Box - Without AutoTrac Integrated
      Fuse Box - With AutoTrac Integrated
      Starting and Charging Circuit
      Panel Warning Lights without AutoTrac Integrated
      Panel Warning Lights with AutoTrac Integrated
      Lights, Tail Lights and License Plate
      Work Lights
      Radio, Dome Light, Console Light and Beacon Light
      Horn and Accessories Socket
      Power Outlet without AutoTrac Universal
      Power Outlet with AutoTrac Universal
      Fan and A/C
      Reverse Light and Backup Alarm
      Front Windshield Wiper and Washer
      Rear Windshield Wiper and Washer
      Trailer Connector
      BCU - Turn Signal and Hazard Warning Lights
      BCU - Electronic Hitch-Control
      BCU - Brakes
      BCU - PTO
      BCU - Engine Speed Sensor
      BCU - Front-Wheel Drive
      BCU - Differential Lock
      BCU - Ground Speed Sender
      BCU - Transmission Enable Switches
      BCU - Service Connector - Without AutoTrac Integrated
      BCU - Seat Switch
      BCU - AutoTrac Integrated Resume Switch
      GreenStar without AutoTrac Integrated
      GreenStar with AutoTrac Integrated
      XMC and XSC - AutoTrac Integrated Steering Control Unit
      TECU - AutoTrac Integrated Tractor Equipment Control Unit
      AutoTrac Integrated Vehicle CAN Bus
      Component Tests
      Wiring Harnesses
      Connectors
   Electrical System - Cab Tractors - 6205J without AutoTrac Integrated
      Fuse Box
      Starting and Charging Circuit
      Vehicle CAN Bus and Service Connector
      ECU - Power
      ECU - Throttle and Fuel System
      ECU - Fuel Preheater and Aid Heater
      ECU - Sensors
      BCU - Electronic Hitch-Control
      BCU - Brakes
      BCU - PTO
      BCU - Front-Wheel Drive
      BCU - Differential Lock
      BCU - Turn Signal and Hazard Warning Lights
      Panel Warning Lights
      Lights and Tail Lights
      Work Lights
      Radio, Dome Light and Console Light
      Horn and Accessories Socket
      Power Outlet - without AutoTrac
      Power Outlet - with AutoTrac Universal
      Seat Compressor
      Fan and Air Conditioning
      Front Windshield Wiper and Washer
      Rear Windshield Wiper and Washer - Theory of Operation
      Trailer Connector
      Backup Alarm
      GreenStar Components
      Wiring Harnesses
      Connectors
   Electrical System - Cab Tractors - 6205J with AutoTrac Integrated
      Fuse Box
      Starting and Charging Circuit
      Vehicle CAN Bus and Service Connector
      ECU - Power
      ECU - Throttle and Fuel System
      ECU - Fuel Preheater and Aid Heater
      ECU - Sensors
      BCU - Electronic Hitch-Control
      BCU - Brakes
      BCU - PTO
      BCU - Front-Wheel Drive
      BCU - Differential Lock
      BCU - Wheel Speed Sensor
      BCU - Turn Signal and Hazard Warning Lights
      Panel Warning Lights
      Lights and Tail Lights
      Work Lights
      Radio, Dome Light and Console Light
      Horn and Accessories Socket
      Power Outlet
      Seat Compressor
      Fan and Air Conditioning
      Front Windshield Wiper and Washer
      Rear Windshield Wiper and Washer - Theory of Operation
      Trailer Connector
      Backup Alarm
      BCU - Transmission Enable Switches
      BCU - Seat Switch
      BCU - AutoTrac Integrated Resume Switch
      GreenStar Components
      XMC and XSC - AutoTrac Integrated Steering Control Unit
      TECU - AutoTrac Integrated Tractor Equipment Control Unit
      Wiring Harnesses
      Connectors
   Electrical System - Open Operators Station
      Fuse Box
      Starting and Charging Circuit
      Panel Warning Lights
      Lights and Tail Lights
      Work Lights
      Horn
      Reverse Light and Backup Alarm
      Trailer Connector
      BCU - Turn Signal and Hazard Warning Lights
      BCU - Electronic Hitch-Control
      BCU - Brakes
      BCU - Service Connector
      BCU - PTO
      BCU - Engine Speed Sensor
      BCU - Front-Wheel Drive
      BCU - Differential Lock
      Component Tests
      Wiring Harnesses
      Connectors
   Electronic Control Units
      Operation and General Information on Diagnostics
      Information on How to Reprogram Control Units
      Data BUS Systems, Operation
      Steering Control Units Tests
      BCU - Basic Control Unit - Without AutoTrac Integrated
      BCU - Basic Control Unit - With AutoTrac Integrated
      TEC - Tractor Equipment Control Unit
      TEI - Tractor Equipment Control Unit
      XMC - AutoTrac Main Control Unit
      XSC - AutoTrac Supervisor Control Unit
      ECU - Engine Control Unit
   PowrQuad Transmissions
      Operational Check
      Tests and Adjustments
      Operation
      Range Box
   Drive Systems
      Operational Check
      Tests and Adjustments
      Operation
   Steering and Brakes
      Preliminary Checks
      Operational Check
      Tests and Adjustments
      Hydrostatic Steering
      Brakes
      Air brake system
   Hydraulic System 6145J
      Operational Check
      Tests and Adjustments
      Operation
   Hydraulic System 6165J, 6180J and 6205J
      Operational Check
      Tests and Adjustments
      Theory of operation
      Oil Filter, Charge Pump and Hydraulic Pump
      Hitch
      Selective control valves (SCV)
      Hydraulic block
   Operators Cab
      Tests and Adjustments
      Operation
   Special Tools (Dealer-Fabricated)
      Special Tools (Dealer-Fabricated)
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