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Chinese 110cc 4 stroke ATV Workshop Service Repair Manual
This is Chinese 110cc 4 stroke ATV Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.
All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Chinese 110cc 4 stroke ATV.
Content ............................................................................................................................................... I
Chapter I General description.............................................................................................................. 1
Section 1 Description .......................................................................................................................... 1
Section 2 Special tools, instruments & meters .................................................................................... 2
(I) Special tools ........................................................................................................................ 2
(II) Instruments & tools ........................................................................................................... 3
Section 3 Identification code, label of model and engine No. ............................................................. 4
Section 4 Points for attention in maintenance ..................................................................................... 4
Section 5 Specification........................................................................................................................ 8
I. How to use conversion table of unit .................................................................................... 8
(1)How to use conversion table ............................................................................................... 8
(2)Definition of unit ................................................................................................................. 8
II. Basic specification............................................................................................................... 9
III. ATV body ........................................................................................................................... 10
V. Maintenance specification of engine .................................................................................. 11
Section 6 Wiring diagram of ATV........................................................................................................ 14
Section 7 Requirements for torque of fastener.................................................................................... 15
Section 8 Lubrication .......................................................................................................................... 16
Section 9 Lubrication point and type of lubricants ............................................................................. 17
(1) Lubrication point and type of lubricants(ATV body) ......................................................... 17
(2) Lubrication point and type of lubricants(Engine)............................................................... 18
Chapter II Maintenance and adjustment of vehicle ............................................................................ 19
Section 1 Periodic maintenance/ lubrication ....................................................................................... 19
Section 2 Disassembly and assembly of cushion, fender and fuel tank .............................................. 20
(I) Cushion ............................................................................................................................... 20
(II) Rear fender ......................................................................................................................... 20
(III) Front fender ..................................................................................................................... 22
(IV)Fuel tank ............................................................................................................................ 23
Section 3 Maintenance and adjustment of vehicle body .................................................................... 26
(I) Wear inspection of front and rear brake .............................................................................. 26
(II) Adjustment of front brake.................................................................................................. 26
(III)Adjustment of free clearance of left lever and rear brake pedal ......................................... 27
(IV) Inspection of steering system .......................................................................................... 29
(V) Adjustment of toe-in of front wheel.................................................................................. 30
(VI) Adjustment of rear shock absorber .................................................................................. 31
(VII)Inspection of tire .............................................................................................................. 32
(VIII) Inspection of rim ............................................................................................................ 33
Section 4 Maintenance and adjustment of electrical appliance...........................................................34
(I) Inspection of battery ...........................................................................................................34
(II) Inspection of fuse .............................................................................................................. 35
Section 5 Maintenance and adjustment of engine .............................................................................. 36
(I) Adjustment of clutch .......................................................................................................... 36
(II) Clean of air filter ................................................................................................................. 36
(III) Inspection of spark plug................................................................................................... 37
(IV) Adjustment of idle speed.................................................................................................. 38
(V) Adjustment of free clearance of throttle grip..................................................................... 38
(VI) Adjustment of speed limitator .......................................................................................... 39
(VII) Adjustment of valve clearance ........................................................................................39
(VII) Inspection of ignition timing ........................................................................................... 41
(IX) Measuring of compressive force ...................................................................................... 42
(X) Inspection oil quantity of engine ....................................................................................... 43
(XI) Replacement of engine oil and inspection of oil flow....................................................... 44
Chapter III Repair and maintenance of vehicle body.......................................................................... 46
Section 1 Rear driving gearcase and driving shaft .............................................................................. 46
(I) Disassembly ........................................................................................................................ 46
(II) Inspecting procedures ....................................................................................................... 48
(III) Installation procedure....................................................................................................... 51
Section 2 Rear wheel/Rear brake/Rear wheel axle...............................................................................54
(I) Removal steps .................................................................................................................... 54
(II) Inspection steps ............................................................................................................... 55
Section 3 Steering operation system ..................................................................................................57
(I) Removal steps of steering bar............................................................................................ 57
(II) Removal steps of steering vertical column welding..........................................................58
(III) Inspection content ...........................................................................................................59
(IV) Installment steps..............................................................................................................60
(V) Installation steps of steering bar ......................................................................................63
Section 4 Front shock absorber and front wheel fork ........................................................................64
(I) Disassembly .......................................................................................................................64
(II) Inspection steps ............................................................................................................... 65
(III) Installment steps..............................................................................................................66
Section 5 Rear shock absorber and rear wheel fork............................................................................69
Chapter IV Electric appliance ............................................................................................................. 70
Section 1 Inspect switch .................................................................................................................... 70
(I) Inspect switch .................................................................................................................... 70
Section 2 check lamp(headlight) ........................................................................................................ 71
Section 3 Troubleshooting the ignition system failure ......................................................................75
Section 4 Troublshooting electric starting system ............................................................................76
Section 5 Check starting motor ..........................................................................................................79
Section 6 No charging in the battery ................................................................................................. 81
Section 7 Troubleshooting ................................................................................................................83
Section 8 Inspection of lighting system .............................................................................................85
Chapter V Engine ............................................................................................................................... 86
Section 1 Disassembly of engine ....................................................................................................... 86
(I) Remove the engine from finished ATV .............................................................................. 86
(II) Disassembly of engine...................................................................................................... 88
section 2 Inspection and maintenance of engine ............................................................................... 96
Chapter VI Vecicle ordinary trouble and its judgement ...................................................................... 116
(I) Starting trouble/difficulty................................................................................................... 116
(II) Poor idle speed performance............................................................................................. 117
(III) Poor middle and high speed performance........................................................................ 117
(IV) Shifting troubler ............................................................................................................... 117
(V) Clutch slips ....................................................................................................................... 118
(VI) Clutch is locked ............................................................................................................... 118
(VII) Engine is overheat .......................................................................................................... 118
(VIII) Brake trouble ................................................................................................................. 118
(IX) Shock absorber failure/improper operation ..................................................................... 118
(X) Lighting system................................................................................................................ 119
For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.
Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, Chinese 110cc 4 stroke ATV Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Chinese 110cc 4 stroke ATV Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Chinese 110cc 4 stroke ATV Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.
The Chinese 110cc 4 stroke ATV Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Chinese 110cc 4 stroke ATV Service Repair Workshop Manual for later use!
This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.
Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
Why should download this manual?
-First the LOW PRICE is the biggest advantage.
-The Second is the GREAT QUALITY that you will find in this manual.
-The Third is the TIME. Youll have INSTANT ACCESS to this manual. Your time is precious so you do not expect at all to receive this information. Download time varies depending on the size of the manual.
-The Fourth reason is that you can ALWAYS get in contact with me any concerns or questions.
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Chinese 110cc 4 stroke ATV
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Procedures, Chinese 110cc 4 stroke ATV Timing Chain Service, Chinese 110cc 4 stroke ATV Exhaust Service Chinese 110cc 4 stroke ATV General Information Chinese 110cc 4 stroke ATV Engine Mechanical System Chinese 110cc 4 stroke ATV Engine Electrical System Chinese 110cc 4 stroke ATV Emission Control System Chinese 110cc 4 stroke ATV Fuel System Chinese 110cc 4 stroke ATV Clutch System Chinese 110cc 4 stroke ATV Manual Transaxle System Chinese 110cc 4 stroke ATV Automatic Transaxle System Chinese 110cc 4 stroke ATV Driveshaft and axle Chinese 110cc 4 stroke ATV Suspension System Chinese 110cc 4 stroke ATV Steering System Chinese 110cc 4 stroke ATV Restraint Chinese 110cc 4 stroke ATV Brake System Chinese 110cc 4 stroke ATV Body (Interior and Exterior) Chinese 110cc 4 stroke ATV Body Electrical System Chinese 110cc 4 stroke ATV Heating,Ventilation, Air Conditioning Chinese 110cc 4 stroke ATV Lubrication & Maintenance Chinese 110cc 4 stroke ATV Suspension Chinese 110cc 4 stroke ATV Differential & Driveline Chinese 110cc 4 stroke ATV Vehicle Quick Reference Chinese 110cc 4 stroke ATV Brakes Chinese 110cc 4 stroke ATV Cooling Chinese 110cc 4 stroke ATV Audio/Video Chinese 110cc 4 stroke ATV Chime/Buzzer Chinese 110cc 4 stroke ATV Electronic Control Modules Chinese 110cc 4 stroke ATV Engine Systems Chinese 110cc 4 stroke ATV Heated Systems Chinese 110cc 4 stroke ATV Horn Chinese 110cc 4 stroke ATV Ignition Control Chinese 110cc 4 stroke ATV Instrument Cluster Chinese 110cc 4 stroke ATV Lamps Chinese 110cc 4 stroke ATV Message Systems Chinese 110cc 4 stroke ATV Power Systems Chinese 110cc 4 stroke ATV Restraints Chinese 110cc 4 stroke ATV Speed Control Chinese 110cc 4 stroke ATV Vehicle Theft Security Chinese 110cc 4 stroke ATV Wipers/Washers Chinese 110cc 4 stroke ATV Navigation/Telecommunication Chinese 110cc 4 stroke ATV Wiring Chinese 110cc 4 stroke ATV Engine Chinese 110cc 4 stroke ATV Exhaust System Chinese 110cc 4 stroke ATV Frame & Bumpers Chinese 110cc 4 stroke ATV Fuel System Chinese 110cc 4 stroke ATV Steering Chinese 110cc 4 stroke ATV Automatic Transmission Chinese 110cc 4 stroke ATV Tires/Wheels Chinese 110cc 4 stroke ATV Heating & Air Conditioning Chinese 110cc 4 stroke ATV Emissions Control Chinese 110cc 4 stroke ATV Component and System Index Chinese 110cc 4 stroke ATV DTC Index Chinese 110cc 4 stroke ATV General Information Chinese 110cc 4 stroke ATV Engine Mechanical Chinese 110cc 4 stroke ATV Fii inventiv Chinese 110cc 4 stroke ATV Engine Lubrication System Chinese 110cc 4 stroke ATV Engine Cooling System Chinese 110cc 4 stroke ATV Engine Control System Chinese 110cc 4 stroke ATV Fuel System Chinese 110cc 4 stroke ATV Exhaust System Chinese 110cc 4 stroke ATV Starting System Chinese 110cc 4 stroke ATV Accelerator Control System Chinese 110cc 4 stroke ATV Vehicle Quick Reference Chinese 110cc 4 stroke ATV Brakes Chinese 110cc 4 stroke ATV Cooling Chinese 110cc 4 stroke ATV Audio/Video Chinese 110cc 4 stroke ATV Chime/Buzzer Chinese 110cc 4 stroke ATV Electronic Control Modules Chinese 110cc 4 stroke ATV Engine Systems Chinese 110cc 4 stroke ATV Heated Systems Chinese 110cc 4 stroke ATV Horn Chinese 110cc 4 stroke ATV Ignition Control Chinese 110cc 4 stroke ATV Instrument Cluster Chinese 110cc 4 stroke ATV Lamps Chinese 110cc 4 stroke ATV Message Systems Chinese 110cc 4 stroke ATV Power Systems Chinese 110cc 4 stroke ATV Clutch Chinese 110cc 4 stroke ATV Transaxle and Transmission Chinese 110cc 4 stroke ATV Driveline Chinese 110cc 4 stroke ATV Front Axle Chinese 110cc 4 stroke ATV Rear Axle Chinese 110cc 4 stroke ATV Front Suspension Chinese 110cc 4 stroke ATV Rear Suspension Chinese 110cc 4 stroke ATV Road Wheels and Tires Chinese 110cc 4 stroke ATV Brake System Chinese 110cc 4 stroke ATV Parking Brake System Chinese 110cc 4 stroke ATV Brake Control System Chinese 110cc 4 stroke ATV Steering System Chinese 110cc 4 stroke ATV Steering Control System Chinese 110cc 4 stroke ATV Seat Belt Chinese 110cc 4 stroke ATV Seat Belt Control System Chinese 110cc 4 stroke ATV SRS Airbag Chinese 110cc 4 stroke ATV SRS Airbag Control System Chinese 110cc 4 stroke ATV Ventilation System Chinese 110cc 4 stroke ATV Heater and Air Conditioning System Chinese 110cc 4 stroke ATV Heater and Air Conditioning Control System Chinese 110cc 4 stroke ATV Interior Chinese 110cc 4 stroke ATV Instrument Panel Chinese 110cc 4 stroke ATV Seat Chinese 110cc 4 stroke ATV Automatic Drive Positioner Chinese 110cc 4 stroke ATV Door and Lock Chinese 110cc 4 stroke ATV Security Control System Chinese 110cc 4 stroke ATV Glass and Window System Chinese 110cc 4 stroke ATV Power Window Control System Chinese 110cc 4 stroke ATV Roof Chinese 110cc 4 stroke ATV Exterior Chinese 110cc 4 stroke ATV Body Repair Chinese 110cc 4 stroke ATV Mirrors Chinese 110cc 4 stroke ATV Exterior Lighting System Chinese 110cc 4 stroke ATV Interior Lighting System Chinese 110cc 4 stroke ATV Wiper and Washer Chinese 110cc 4 stroke ATV Defogger Chinese 110cc 4 stroke ATV Horn Chinese 110cc 4 stroke ATV Power Outlet Chinese 110cc 4 stroke ATV Body Control System Chinese 110cc 4 stroke ATV Te-am prins Chinese 110cc 4 stroke ATV LAN System Chinese 110cc 4 stroke ATV Power Control System Chinese 110cc 4 stroke ATV Charging System Chinese 110cc 4 stroke ATV Power Supply, Ground and Circuit Elements Chinese 110cc 4 stroke ATV Meter, Warning Lamp and Indicator Chinese 110cc 4 stroke ATV Warning Chime System Chinese 110cc 4 stroke ATV Sonar System Chinese 110cc 4 stroke ATV Audio Chinese 110cc 4 stroke ATV Visual and Navigation System Chinese 110cc 4 stroke ATV Cruise Control System Chinese 110cc 4 stroke ATV Servicing Chinese 110cc 4 stroke ATV Clutch Chinese 110cc 4 stroke ATV Transmission Chinese 110cc 4 stroke ATV Cooling systems Chinese 110cc 4 stroke ATV Fuel & Exhaust Chinese 110cc 4 stroke ATV Ignition & electrical Chinese 110cc 4 stroke ATV Wheels & tyres Chinese 110cc 4 stroke ATV Steering Chinese 110cc 4 stroke ATV 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Chinese 110cc 4 stroke ATV
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Chinese 110cc 4 stroke ATV
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