Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual

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Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual

Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual

This is Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.

All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Scania 16 litre Industrial and Marine Engines.

The manual covers:
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 4
General tightening torques . . . . . . . . . . . . . . . 5
Removing and lifting the engine . . . . . . . . . . . . 6
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lifting and fitting the engine . . . . . . . . . . . . . . . 8
Mounting the engine in a universal stand . . . . . 9
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting the valve clearance and unit injectors11
Adjusting the valve clearance . . . . . . . . . . . . 12
Adjusting the unit injector. . . . . . . . . . . . . . . 12
Order of adjustment. . . . . . . . . . . . . . . . . . . . 15
Renewing the upper rocker cover gasket . . . 16
Renewing the lower rocker cover gasket . . . 16
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Checking and machining. . . . . . . . . . . . . . . . 31
Valve stem seal . . . . . . . . . . . . . . . . . . . . . . . . 32
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Machining the cylinder head . . . . . . . . . . . . . . 35
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 35
Work description . . . . . . . . . . . . . . . . . . . . . . 37
Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sleeves for unit injectors . . . . . . . . . . . . . . . . . 40
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . 42
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cylinder liner . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Measuring the cylinder liner height . . . . . . . 45
Machining cylinder liner height . . . . . . . . . . 47
Rear crankshaft seal . . . . . . . . . . . . . . . . . . . . . 52
Renewal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Flywheel housing . . . . . . . . . . . . . . . . . . . . . . . 53
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Closed crankcase ventilation . . . . . . . . . . . . . . 56
Front timing gear casing. . . . . . . . . . . . . . . . . . 58
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Front crankshaft seal . . . . . . . . . . . . . . . . . . . . 60
Renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . 62
Piston and connecting rod . . . . . . . . . . . . . . . . 63
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Renewing a piston . . . . . . . . . . . . . . . . . . . . . 66
Connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . 69
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Renewal of bearing bushing in connecting rod. 71
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Support bearing . . . . . . . . . . . . . . . . . . . . . . . 75
Ring gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Checking and machining the crankshaft . . . . 82
Timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Gear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Intermediate gear . . . . . . . . . . . . . . . . . . . . . . . 86
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Bearing in intermediate gear . . . . . . . . . . . . . 89
Camshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . . 92
Crankshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . 93
Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Checking camshaft setting. . . . . . . . . . . . . . 101
Removing the camshaft bearing . . . . . . . . . 102
Fitting the camshaft bearing . . . . . . . . . . . . 106
Fan drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Lubrication system . . . . . . . . . . . . . . . . . . . . . 114
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Oil cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Exhaust manifold . . . . . . . . . . . . . . . . . . . . . . 124
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . 125

For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.

Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.

Written by the manufacturers, Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.

The Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Scania 16 litre Industrial and Marine Engines Service Repair Workshop Manual for later use!

This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.

Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

Why should download this manual?

-First the LOW PRICE is the biggest advantage.

-The Second is the GREAT QUALITY that you will find in this manual.

-The Third is the TIME. Youll have INSTANT ACCESS to this manual. Your time is precious so you do not expect at all to receive this information. Download time varies depending on the size of the manual.

-The Fourth reason is that you can ALWAYS get in contact with me any concerns or questions.

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Scania 16 litre Industrial and Marine Engines

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