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☆☆ Best ☆☆ Linde C4230TL, C4234TL, C4531TL, C4535TL, C4540TL, C4026CH, C4030CH, C4127CH, C4527CH, C4531CH, C4535CH Reachstacker 1468 Series Operating Instructions

This is the COMPLETE Operating Instructions Manual for the Linde Reachstacker Type 1468; Models C4230TL, C4234TL, C4531TL, C4535TL, C4540TL, C4026CH, C4030CH, C4127CH, C4527CH, C4531CH, C4535CH.

This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.

Covered models:
C4230TL
C4234TL
C4531TL
C4535TL
C4540TL
C4540TL 2nd rail
C4026CH
C4030CH
C4127CH
C4527CH
C4531CH
C4535CH
C4535CH 2nd rail

Operating Instructions Manual Contains:
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1. Introduction
Your Linde truck
Technical Description
Intended use
Improper use
Symbols used
Commissioning
Engine registration
Illustrations within this manual
EC declaration of conformity
2. Safety
Safety rules
Safety rules
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
Frequency characteristic for human body vibrations
Frequency characteristic for human body vibrations
Noise emission data
Noise emission data
3. Overview
General view of the truck
General view of the handler
Controls and Indicators
Gauges, switches and warning lights
4. Operation
Wheel removal drive axle
Wheel removal steer axle
Wheel assembly inspection
Wheel refitting drive axle
Wheel refitting steer axle
Examples of restraining devices
Mirrors
Cab door opening and closing
Opening the engine and transmission cover
Opening the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Opening the fuse box cover
Adjusting the drivers seat
Isolating the battery
Check battery condition
Check working hydraulic system oil level
Check brake hydraulic system oil level
Check engine oil level
Automatic greasing - tank level check
Checking the fuel level
Filling fuel
Filling reductant
Gearbox oil level check
Check coolant level in header tank
Check windscreen washer reservoir fluid level
Checking the twistlocks and warning lights for proper operation
Normal start
Jump start procedure
Truck status display
Malfunctions during operation
Overload safety switch
Start-up indications
Air conditioning - operation
Driving
Gear shift control
Steering
Stopping the truck
Operating transmission dump
Service brake
Parking brake
Truck lighting and turn indicators
Operating the horn
Turning on the front windscreen wiper
Opening the fuse box cover
Fuses
Boom and handler controls
Before lifting a load
Picking up a container
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Towing
Hoisting the truck
Transporting the truck
Instructions on the safe use of lifting eyes on the spreader
Taking the truck out of operation
Taking the truck out of service - SCR
5. Maintenance
General remarks
Wheel removal drive axle
Wheel removal steer axle
Wheel assembly inspection
Wheel refitting drive axle
Wheel refitting steer axle
Examples of restraining devices
General information
Work on the boom and the front part of the truck
Inspection and maintenance data
Fuel and oil recommendations
Check the condition of structured components
Truck welds inspection
Inspection and maintenance schedule
Inspection and maintenance schedule
50h Service plan
500 h Service plan
1000 h Service plan
2000 h Service plan
3000 h Service plan
5000 h Service plan
6000 h Service plan
Engine
Check engine oil level
Engine oil replace
Engine oil filter - change
Centrifugal oil cleaner - cleaning
Drain the fuel filter
Fuel filter - replace
Fuel system bleed
Replace reductant filter
Check the air filter
Air filter assembly - check
Change the air filter safety element
Check the engine mountings
Clean the radiator and check for leaks
Check the injection nozzles
Valve clearances checking and adjusting
Check the intake and exhaust systems for leaks and tightness
Check the cooling system for leaks and tightness
Cooling system clean
Coolant - change
Check the vibration damper
Drive belt Inspect
Fan hub, belt driven
Check the turbocharger
Gearbox
Gearbox oil change and oil filling capacity
Gearbox oil filter remove install
Check the gearbox mountings
Chassis, bodywork and fittings
Clean the truck
Check seat belt for condition and correct operation*
Tighten wheel nuts
Check the tyres for damage and foreign objects
Check the cab mountings
Truck welds inspection
Chassis frame
Check steer axle hub oil level
Clean and lubricate steer axle, check the mounting
Check and lubricate the drive shaft
Check the drive axle mounting
Check the drive axle centre differential oil level
Check the drive axle hub differential oil level
Change the drive axle hub differential oil
Check and adjust hub bearings
Controls
Check the steering lock
Check the parking brake condition and mounting
Check the brake disc wear
Air conditioning - diagnostics
Electrics
Check battery condition
Check electric cables, connectors and connections for condition and tightness
Hydraulics
Check the hydraulic system, pumps, valves and lines
Change the pilot circuit filter
Change the working hydraulic system oil return filter
Change the brake hydraulic system oil pressure and suction filters
Change the brake hydraulic system oil pressure filter
Change the brake hydraulic system oil
Change the hydraulic oil - working system
Load lift system
Check and lubricate boom cylinder, boom pivot and sliding bearings
Boom pivot bearings - check
Lubricate slewing ring bearing and gear
Slew gearbox and brake oil level check
Check and lubricate the twistlocks
Spreader wear pads - check
Check and lubricate feet at the bottom of each leg
Change the twistlocks
Special equipment, accessories
Check the central lubrication* lubricating points
Fill central lubrication* canister with grease
Troubleshooting
Troubleshooting guide Diesel engine
Troubleshooting guide hydraulic system
User manual feedback
User manual improvement record
Annex
6. Technical Data
Datasheet
Technical Data

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** Model Specification: Linde C4230TL, C4234TL, C4531TL, C4535TL, C4540TL, C4026CH, C4030CH, C4127CH, C4527CH, C4531CH, C4535CH Reachstacker 1468 Series
** Language: English
** Total Pages: 262
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

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