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Download Service & repair manual Yamaha F150C, LF150C 2006
This manual covers the following model(s):
Yamaha F150C 2006
LF150C 2006
We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!
In this manual you have the following chapters:
General information
How to use this manual
Manual format
Symbols
Safety while working
Fire prevention
Ventilation
Self-protection
Parts, lubricants, and sealants
Good working practices
Disassembly and assembly
Identification
Applicable models
Serial number
Features and benefits
Crankshaft and cylinder
Balancer
Piston and piston ring
Connecting rod
Cylinder head cover
Intake system
Top cowling
64E type power trim and tilt unit
Cooling system
Lubrication system
Fuel system
Rectifier Regulator
Isolator
Technical tips
Electronic control system
ECM
Fail-safe control
Warning control
Shift cut control
Over-revolution control
Fuel pump control
Propeller selection
Propeller size
Selection
Predelivery checks
Checking the fuel system
Checking the gear oil level
Checking the engine oil level
Checking the battery
Checking the outboard motor mounting height
Checking the remote control cables
Checking the steering system
Checking the gear shift and throttle operation
Checking the power trim and tilt system
Checking the engine start switch and engine stop lanyard switch
Checking the cooling water pilot hole
Test run
Break-in
After test run
Specifications
General specifications
Maintenance specification
Power unit
Lower unit
Electrical
Dimensions
Tightening torques
Specified torques
General torques
Periodic checks and adjustments
Special service tools
Maintenance interval chart
Top cowling
Checking the top cowling
Fuel system
Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector)
Checking the fuel filter
Power unit
Checking the engine oil
Changing the engine oil using an oil changer
Changing the engine oil by draining it
Replacing the oil filter
Checking the timing belt
Replacing the timing belt
Checking the valve clearance
Checking the spark plugs
Checking the thermostat
Checking the cooling water passage
Control system
Checking the engine idle speed
Adjusting the throttle link and throttle cable
Adjusting the throttle link and throttle cable operation
(using a thickness gauge
Checking the gear shift operation
Checking the ignition timing
Power trim and tilt unit
Checking the power trim and tilt operation
Checking the power trim and tilt fluid level
Lower unit
Checking the gear oil level
Changing the gear oil
Checking the lower unit for air leakage
Checking the propeller
General
Checking the anodes
Checking the battery
Lubricating the outboard motor
Fuel system
Hose routing
Fuel and blowby hoses
Fuel filter, fuel pump, and intake silencer
Checking the fuel pumps
Disassembling a fuel pump
Checking the diaphragm and valves
Assembling a fuel pump
Intake assembly and vapor separator
Measuring the fuel pressure
Checking the pressure regulator
Checking the check valve
Reducing the fuel pressure
Checking the vapor separator
Synchronizing the throttle valves
Adjusting the throttle position sensor
Adjusting the throttle position sensor
(when disassembling or replacing the throttle body)
Power unit
Special service tools
Power unit
Checking the compression pressure
Checking the oil pressure
Checking the oil pressure sensor
Checking the valve clearance
Replacing the timing belt
Removing the power unit
Removing the oil filter
Removing the timing belt and sprockets
Checking the timing belt and sprockets
Installing the sprockets and timing belt
Cylinder head
Removing the cylinder head
Checking the valve springs
Checking the valves
Checking the valve guides
Replacing the valve guides
Checking the valve seat
Refacing the valve seat
Checking the camshaft
Checking the cylinder head
Installing the valves
Installing the cylinder head
Removing the exhaust cover
Checking the pressure control valve
Installing the pressure control valve
Lower unit
Special service tools
Lower unit (regular rotation model)
Removing the lower unit
Removing the water pump and shift rod
Checking the water pump and shift rod
Propeller shaft housing (regular rotation model)
Removing the propeller shaft housing assembly
Disassembling the propeller shaft assembly
Disassembling the propeller shaft housing
Checking the propeller shaft housing
Checking the propeller shaft
Assembling the propeller shaft assembly
Assembling the propeller shaft housing
Drive shaft and lower case (regular rotation model)
Removing the drive shaft
Disassembling the drive shaft housing
Disassembling the forward gear
Disassembling the lower case
Checking the pinion and forward gear
Checking the bearings
Checking the drive shaft
Checking the lower case
Assembling the lower case
Assembling the forward gear
Assembling the drive shaft housing
Installing the drive shaft
Installing the propeller shaft housing
Installing the water pump and shift rod
Installing the lower unit
Shimming (regular rotation model)
Shimming
Selecting the pinion shims
Selecting the forward gear shims
Selecting the reverse gear shims
Backlash (regular rotation model
Measuring the forward and reverse gear backlash
Lower unit (counter rotation model)
Removing the lower unit
Removing the water pump and shift rod
Checking the water pump and shift rod
Propeller shaft housing (counter rotation model)
Removing the propeller shaft housing assembly
Disassembling the propeller shaft assembly
Disassembling the forward gear
Disassembling the propeller shaft housing
Checking the propeller shaft housing
Checking the propeller shaft
Assembling the propeller shaft housing
Drive shaft and lower case (counter rotation model)
Removing the drive shaft
Disassembling the drive shaft housing
Disassembling the reverse gear
Disassembling the lower case
Checking the pinion and reverse gear
Checking the bearings
Checking the drive shaft
Checking the lower case
Assembling the lower case
Assembling the reverse gear
Assembling the drive shaft housing
Installing the drive shaft
Installing the propeller shaft housing
Installing the water pump and shift rod
Installing the lower unit
Shimming (counter rotation model)
Shimming
Selecting the pinion shims
Selecting the reverse gear shims
Selecting the forward gear shims
Selecting the propeller shaft shims
Backlash (counter rotation model
Measuring the forward and reverse gear backlash
Bracket unit
Special service tools
Bottom cowling
Upper case, steering arm, swivel bracket and clamp brackets
Draining the engine oil
Disassembling the oil pan
Checking the oil strainer
Assembling the oil pan
Removing the steering arm
Installing the steering arm
Installing the upper case
Clamp brackets
Removing the clamp brackets
Installing the clamp brackets
Adjusting the trim sensor cam
Power trim and tilt unit
Removing the power trim and tilt unit
Checking the hydraulic pressure
Disassembling the power trim and tilt motor
Checking the power trim and tilt motor
Assembling the power trim and tilt motor
Removing the reservoir
Disassembling the gear pump housing
Checking the gear pump
Assembling the gear pump housing
Disassembling the tilt cylinder and trim cylinder
Checking the tilt cylinder and trim cylinder
Assembling the tilt piston and trim pistons
Assembling the power trim and tilt unit
Bleeding the power trim and tilt unit
Installing the power trim and tilt unit
Bleeding the power trim and tilt unit (built-in)
Power trim and tilt electrical system
Checking the fuse
Checking the power trim and tilt relay
Checking the power trim and tilt switch
Checking the trim sensor
Electrical systems
Special service tools
Checking the electrical components
Measuring the peak voltage
Measuring the lower resistance
Electrical components
Port view
Junction box assembly
Aft view
Top view
Wiring harness
Ignition and ignition control system
Checking the ignition spark gap
Checking the spark plug wires
Checking the ignition coils
Checking the ECM
Checking the pulser coil
Checking the throttle position sensor
Checking the intake air temperature sensor
Checking the engine temperature sensor
Checking the thermoswitch
Checking the shift cut switch
Checking the neutral switch
Fuel control system
Checking the injectors
Checking the main relay
Checking the electric fuel pump
Starting system
Checking the fuses
Checking the starter relay
Starter motor
Removing the starter motor pinion
Checking the starter motor pinion
Checking the armature
Checking the brushes
Checking the magnet switch
Checking the starter motor operation
Charging system
Checking the stator coil
Checking the Rectifier Regulator
Troubleshooting
Special service tools
Yamaha Diagnostic System
Introduction
Power unit
Self-diagnosis
Diagnosing the electronic control system
Wiring diagram
Language: english
Format: PDF
Pages: 306
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