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Service manual & repair guide Yamaha F6Z, F8Z 2004
This manual covers the following model(s):
F6Z 2004
F8Z 2004
We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!
In this manual you have the following chapters:
GENERAL INFORMATION
IDENTIFICATION
SERIAL NUMBER
STARTING SERIAL NUMBERS
SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELF-PROTECTION
OILS, GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
SPECIAL TOOLS
MEASURING
REMOVING AND INSTALLING
SPECIFICATIONS
GENERAL SPECIFICATIONS (F6AMH/F6MH)
GENERAL SPECIFICATIONS (F8CMH/F8MH)
MAINTENANCE SPECIFICATIONS
POWER UNIT
LOWER UNIT
ELECTRICAL
OUTBOARD DIMENSIONS
BRACKET DIMENSIONS
TIGHTENING TORQUES
SPECIFIED TORQUES
GENERAL TORQUES
PERIODIC CHECK AND ADJUSTMENT
MAINTENANCE INTERVAL CHART
TOP COWLING
CHECKING THE WATER DRAIN HOLE
CHECKING THE TOP COWLING FIT
FUEL SYSTEM
CHECKING THE FUEL LINE
CONTROL SYSTEM
ADJUSTING THE SHIFT CONTROL CABLE
ADJUSTING THE THROTTLE CONTROL CABLES
ADJUSTING THE THROTTLE AXLE LINK
ADJUSTING THE ENGINE IDLING SPEED
ADJUSTING THE START-IN-GEAR PROTECTION DEVICE
POWER UNIT
CHECKING THE ENGINE OIL LEVEL
REPLACING THE ENGINE OIL
ADJUSTING THE VALVE CLEARANCE
MEASURING THE COMPRESSION PRESSURE
CHECKING THE IGNITION TIMING
CHECKING THE TIMING BELT
COOLING SYSTEM
CHECKING THE COOLING WATER DISCHARGE
LOWER UNIT
CHECKING THE GEAR OIL LEVEL
CHANGING AND CHECKING THE GEAR OIL LEVEL
CHECKING THE LOWER UNIT (FOR AIR LEAKS)
GENERAL
CHECKING THE ANODE
CHECKING THE BATTERY
CHECKING THE SPARK PLUGS
LUBRICATION POINTS
FUEL SYSTEM
FUEL JOINT, FUEL FILTER AND FUEL PUMP
REMOVING/INSTALLING THE FUEL JOINT, FUEL FILTER AND
FUEL PUMP
CHECKING THE FUEL JOINT
CHECKING THE FUEL FILTER
INSTALLING THE FUEL FILTER
FUEL PUMP
DISASSEMBLING/ASSEMBLING THE FUEL PUMP
CHECKING THE FUEL PUMP
ASSEMBLING THE FUEL PUMP
INTAKE SYSTEM
REMOVING/INSTALLING THE INTAKE SYSTEM
INSTALLING THE INTAKE MANIFOLD
CARBURETOR
DISASSEMBLING/ASSEMBLING THE CARBURETOR
DISASSEMBLING THE CARBURETOR
CHECKING THE CARBURETOR
ASSEMBLING THE CARBURETOR
POWER UNIT
MANUAL STARTER
REMOVING/INSTALLING THE MANUAL STARTER 1
INSTALLING THE DUST COVER GROMMET
ADJUSTING THE START-IN-GEAR PROTECTION DEVICE
DISASSEMBLING/ASSEMBLING THE MANUAL STARTER
DISASSEMBLING THE MANUAL STARTER
CHECKING THE MANUAL STARTER
ASSEMBLING THE MANUAL STARTER
FLYWHEEL ROTOR
REMOVING/INSTALLING THE FLYWHEEL ROTOR
REMOVING THE FLYWHEEL ROTOR
INSTALLING THE FLYWHEEL ROTOR
POWER UNIT
DISCONNECTING/CONNECTING THE ELECTRICAL LEADS
DISCONNECTING/CONNECTING THE CABLES AND HOSE
ADJUSTING THE THROTTLE CONTROL CABLE(S)
REMOVING/INSTALLING THE POWER UNIT
INSTALLING THE POWER UNIT
REMOVING/INSTALLING THE THROTTLE LINK AND RIGHT SIDE
ELECTRICAL COMPONENTS
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL
COMPONENTS 1 (ONE LIGHTING COIL MODEL)
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL
COMPONENTS 2 (ONE LIGHTING COIL MODEL)
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL
COMPONENTS 1(TWO LIGHTING COILS MODEL)
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL
COMPONENTS 2(TWO LIGHTING COILS MODEL)
THERMOSTAT, TIMING BELT AND GEARS
REMOVING/INSTALLING THE THERMOSTAT, TIMING
BELT AND GEARS
REMOVING THE TIMING BELT
REMOVING THE DRIVE GEAR
REMOVING THE DRIVEN GEAR
CHECKING THE THERMOSTAT
CHECKING THE TIMING BELT
INSTALLING THE DRIVEN GEAR
INSTALLING THE DRIVE GEAR
INSTALLING THE TIMING BELT
ADJUSTING THE VALVE CLEARANCE
ANODE AND EXHAUST COVER
REMOVING/INSTALLING THE ANODE AND EXHAUST COVER
CHECKING THE ANODE
INSTALLING THE EXHAUST COVER
CYLINDER HEAD AND OIL PUMP
REMOVING/INSTALLING THE CYLINDER HEAD AND OIL PUMP
CHECKING THE SPARK PLUG
INSTALLING THE OIL PUMP
INSTALLING THE CYLINDER HEAD
INSTALLING THE CYLINDER HEAD COVER
OIL PUMP
DISASSEMBLING/ASSEMBLING THE OIL PUMP
CHECKING THE OIL PUMP
ASSEMBLING THE OIL PUMP
CAMSHAFT AND VALVES
REMOVING/INSTALLING THE CAMSHAFT AND VALVES
REMOVING THE VALVE
CHECKING THE VALVE AND VALVE GUIDE
CHECKING THE VALVE SPRING
CHECKING THE ROCKER ARM ROCKER ARM SHAFT
CHECKING THE CAMSHAFT
CHECKING THE CYLINDER HEAD
REPLACING THE VALVE GUIDE
REFACING THE VALVE SEAT
INSTALLING THE VALVE
INSTALLING THE CAMSHAFT OIL SEAL
CRANKSHAFT, PISTON AND CYLINDER BODY
REMOVING/INSTALLING THE CRANKSHAFT, PISTON AND
CYLINDER BODY
DISASSEMBLING/ASSEMBLING THE PISTON AND CONNECTING
ROD
CHECKING THE CYLINDER BODY
CHECKING THE PISTON
CALCULATING THE PISTON-TO-CYLINDER CLEARANCE
CHECKING THE PISTON PIN
CHECKING THE PISTON RING
CHECKING THE CRANKSHAFT
CHECKING THE CRANKSHAFT-PLAIN BEARING OIL CLEARANCE
CHECKING THE CRANKSHAFT-CONNECTING ROD OIL
CLEARANCE
INSTALLING THE PISTON RING
INSTALLING THE CONNECTING ROD
INSTALLING THE PISTON AND CONNECTING ROD
INSTALLING THE OIL SEAL
INSTALLING THE CRANKCASE
LOWER UNIT
LOWER UNIT
REMOVING/INSTALLING THE LOWER UNIT
REMOVING THE PROPELLER
CHECKING THE PROPELLER
CHECKING THE ANODE
INSTALLING THE LOWER UNIT
INSTALLING THE PROPELLER
WATER PUMP
REMOVING/INSTALLING THE WATER PUMP
CHECKING THE WATER PUMP HOUSING, CARTRIDGE
INSERT AND IMPELLER
PROPELLER SHAFT HOUSING AND PROPELLER SHAFT
REMOVING/INSTALLING THE PROPELLER SHAFT HOUSING
ASSEMBLY AND PROPELLER SHAFT ASSEMBLY
INSTALLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
ASSEMBLY
CHECKING THE DOG CLUTCH
CHECKING THE PROPELLER SHAFT
ASSEMBLING THE PROPELLER SHAFT ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
HOUSING ASSEMBLY
DISASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
CHECKING THE REVERSE GEAR
CHECKING THE BALL BEARING
CHECKING THE PROPELLER SHAFT HOUSING
ASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DRIVE SHAFT AND FORWARD GEAR
REMOVING/INSTALLING THE DRIVE SHAFT AND FORWARD
GEAR
REMOVING THE BALL BEARING
CHECKING THE PINION
CHECKING THE DRIVE SHAFT
CHECKING THE FORWARD GEAR
CHECKING THE BALL BEARING
INSTALLING THE BALL BEARING
BEARING HOUSING, SHIFT CAM AND LOWER CASE
REMOVING/INSTALLING THE BEARING HOUSING, SHIFT
CAM AND LOWER CASE
REMOVING THE SOLID BUSHING
DISASSEMBLING THE BEARING HOUSING
CHECKING THE COLLER
CHECKING THE SHIFT CAM
CHECKING THE LOWER CASE
ASSEMBLING THE BEARING HOUSING
INSTALLING THE SOLID BUSHING
BACKLASH
MEASURING THE FORWARD GEAR BACKLASH
MEASURING THE REVERSE GEAR BACKLASH
BRACKET UNIT
STEERING HANDLE
REMOVING/INSTALLING THE STEERING HANDLE
INSTALLING THE STEERING HANDLE
ADJUSTING THE THROTTLE CONTROL CABLES
ADJUSTING THE SHIFT CABLE
DISASSEMBLING/ASSEMBLING THE STEERING HANDLE
ASSEMBLING THE STEERING HANDLE
SHIFT LEVER
REMOVING/INSTALLING THE SHIFT LEVER
BOTTOM COWLING
REMOVING/INSTALLING THE BOTTOM COWLING
UPPER CASE
REMOVING/INSTALLING THE UPPER CASE
INSTALLING THE LOWER MOUNT
DISASSEMBLING/ASSEMBLING THE UPPER CASE
INSTALLING THE OIL SEAL
INSTALLING THE MUFFLER
SWIVEL AND STEERING BRACKET
REMOVING/INSTALLING THE SWIVEL AND STEERING BRACKET
STEERING FRICTION
DISASSEMBLING/ASSEMBLING THE STEERING FRICTION
ASSEMBLING THE STEERING FRICTION
CLAMP BRACKET
REMOVING/INSTALLING THE CLAMP BRACKET
INSTALLING THE CLAMP BRACKET PLATE
SWIVEL BRACKET
DISASSEMBLING/ASSEMBLING THE SWIVEL BRACKET
ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS
(ONE LIGHTING COIL MODEL)
Top view and left side view
Details of the wiring harness connection
(TWO LIGHTING COILS MODEL)
Top view, front view and left side view
Details of the wiring harness connection
ELECTRICAL COMPONENTS ANALYSIS
DIGITAL CIRCUIT TESTER
MEASURING THE PEAK VOLTAGE
PEAK VOLTAGE ADAPTOR
MEASURING A LOW RESISTANCE
IGNITION SYSTEM
CHECKING THE SPARK PLUGS
CHECKING THE IGNITION SPARK GAP
CHECKING THE SPARK PLUG CAPS AND IGNITION COIL
CHECKING THE CHARGE COIL
CHECKING THE PULSER COIL
CHECKING THE CDI UNIT
IGNITION CONTROL SYSTEM
CHECKING THE ENGINE STOP SWITCH
CHECKING THE PULSER COIL
CHECKING THE OIL PRESSURE SWITCH
CHECKING EMERGENCY SIGNAL LIGHT
CHARGING SYSTEM
(ONE LIGHTING COIL MODEL)
(TWO LIGHTING COILS MODEL)
CHECKING THE BATTERY
CHECKING THE LIGHTING COIL
CHECKING THE RECTIFIER AND RECTIFIER/REGULATOR
TROUBLE ANALYSIS
TROUBLE ANALYSIS
TROUBLE ANALYSIS CHART
TROUBLE SHOOTING FOR PEAK VOLTAGE
Wiring diagram
Language: english
Format: PDF
Pages: 208
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