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KUBOTA V3-E3B V3-E3CB V3-E3BG V3600 V3600-E3B V3600-T-E3B V3800DI-T-E3B V3600-E3CB V3600-T-E3CB V3800DI-T-E3CB V3300-E3BG V3600-T-E3BG V3800DI-T-E3BG DIESEL ENGINE SERVICE / REPAIR / WORKSHOP MANU
DESCRIPTION:
========
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of V3600-E3B, V3600-T-E3B, V3800DI-T-E3B, V3600-E3CB, V3600-T-E3CB, V3800DI-T-E3CB, V3300-E3BG, V3600-T-E3BG and V3800DI-T-E3BG. It is divided into three parts, “General”, “Mechanism” and “Servicing”.
General:
Information on the engine identification, the general precautions, maintenance check list, check and maintenance and special tools are described.
Mechanism:
Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Refer to Diesel Engine Mechanism Workshop Manual for the one which has not been described to this workshop manual.
Servicing:
Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits.
This manual covers the following model(s):
Kubota V3-E3B
V3-E3CB
V3-E3BG
MANUAL COVERS:
==========
KUBOTA V3600-E3B V3600-T-E3B V3800DI-T-E3B V3600-E3CB V3600-T-E3CB V3800DI-T-E3CB V3300-E3BG V3600-T-E3BG V3800DI-T-E3BG SERVICE REPAIR WORKSHOP MANUAL COVERS:
ENGINE IDENTIFICATION
[1] MODEL NAME AND ENGINE SERIAL NUMBER
[2] E3B ENGINE
[3] CYLINDER NUMBER
GENERAL PRECAUTIONS
MAINTENANCE CHECK LIST
CHECK AND MAINTENANCE
[1] DAILY CHECK POINTS
[2] CHECK POINTS OF INITIAL 50 HOURS
[3] CHECK POINT OF EVERY 50 HOURS
[4] CHECK POINTS OF EVERY 250 HOURS
[5] CHECK POINTS OF EVERY 500 HOURS
[6] CHECK POINT OF EVERY 1000 HOURS
[7] CHECK POINTS OF EVERY 1 OR 2 MONTHS
[8] CHECK POINTS OF EVERY 1500 HOURS
[9] CHECK POINTS OF EVERY 3000 HOURS
[10]CHECK POINTS OF EVERY 1 YEAR
[11]CHECK POINTS OF EVERY 2 YEARS
SPECIAL TOOLS
ENGINE BODY
[1] CYLINDER BLOCK
[2] GEAR TRAIN
[3] HALF-FLOATING HEAD COVER
[4] CYLINDER HEAD
[5] E-TVCS (V3600-E3B, V3600-T-E3B, V3600-E3CB, V3600-T-E3CB,
V3300-E3BG, V3600-T-E3BG)
[6] CENTER DIRECT INJECTION SYSTEM (E-CDIS) (V3800DI-T-E3B,
V3800DI-T-E3CB, V3800DI-T-E3BG
[7] PISTON (EXCEPT V3300-E3BG
[8] BUILT-IN DYNAMIC BALANCER (FACTORY OPTION EXCEPT
V3600-E3CB, V3600-T-E3CB, V3800DI-T-E3CB
LUBRICATING SYSTEM
[1] OIL COOLER
4. COOLING SYSTEM
[1] THERMOSTAT
[2] BOTTOM BYPASS SYSTEM
FUEL SYSTEM
[1] GOVERNOR (STANDARD MECHANICAL TYPE)
[2] ELECTRONIC GOVERNOR (FACTORY OPTION FOR V3300-
E3BG, V3600-T-E3BG, STANDARD FOR V3800DI-T-E3BG)
(1) Software Block Diagram
(2) Construction
(3) Controlling mechanism
(4) Emergency Engine Stop Function
(5) Main Components
(6) Wiring Diagram
[3] MECHANICAL TIMER WITH COLD START ADVANCE FUNCTION
(V3600-E3B, V3800DI-T-E3B, V3600-E3CB, V3800DI-T-E3CB,
V3800DI-T-E3BG
[4] THROTTLE NOZZLE (V3600-E3B, V3600-T-E3B, V3600-E3CB,
V3600-T-E3CB, V3300-E3BG, V3600-T-E3BG)
[5] 2 STAGE DI NOZZLE (V3800DI-T-E3B, V3800DI-T-E3CB, V3800DIT-
E3BG)
[6] INJECTION PUMP WITH F.S.P. (V3800DI-T-E3B, V3800DI-T-E3CB,
V3800DI-T-E3BG
TURBOCHARGER SYSTEM
[1] BOOST COMPENSATOR (OPTION FOR TURBOCHARGED
MODEL)
INTAKE SYSTEM
[1] INTAKE AIR HEATER (V3800DI-T-E3B, V3800DI-T-E3CB, V3800DIT-
E3BG)
EXHAUST GAS RECIRCULATION (EGR) SYSTEM (V3600-T-E3B,
V3800DI-T-E3B, V3600-T-E3CB, V3800-T-E3CB, V3600-T-E3BG,
V3800DI-T-E3BG
GENERAL
(1) Internal EGR (V3600-T-E3B, V3600-T-E3CB, V3600-T-E3BG)
TROUBLESHOOTING
[1] ENGINE BODY
[2] ELECTRONIC GOVERNOR (FACTORY OPTION FOR V3300-
E3BG, V3600-T-E3BG / STANDARD FOR V3800DI-T-E3BG)
2. SERVICING SPECIFICATIONS
TIGHTENING TORQUES
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS
CHECKING, DISASSEMBLING AND SERVICING
[1] CHECKING AND ADJUSTING
(1) Engine Body
(2) Lubricating System
(3) Cooling System
(4) Fuel System
(5) Electrical System
(6) Turbocharger
(7) Electronic Governor (Factory Option for V3300-E3BG, V3600-TE3BG
/ Standard for V3800DI-T-E3BG)
EGR SYSTEM
(1) Checking the function of EGR system (V3800DI-T-E3B, V3800DI-TE3CB,
V3800DI-T-E3BG only
DISASSEMBLING AND ASSEMBLING
(1) Draining Oil and Coolant
(2) External Components
(3) TURBOCHARGER(V3600-T-E3B, V3800DI-T-E3B, V3600-TE3CB,
V3800DI-T-E3CB, V3600-T-E3BG, V3800DI-T-E3BG
(4) Exhaust Gas Recirculation (EGR) (V3800DI-T-E3B, V3800DI-TE3CB,
V3800DI-T-E3BG)
(5) Cylinder Head and Valves
(6) Thermostat
(7) Injection Nozzle
(8) Water Pump and Oil Cooler
(9) Gear Case and Timing Gears
(10)Piston and Connecting Rod
(11)Flywheel and Crankshaft
(12)Intake Air Heater [V3800DI-T-E3B, V3800DI-T-E3CB, V3800DI-TE3BG]
(13)Starter
(14)Alternator
SERVICING
(1) Cylinder Head
(2) Timing Gears
(3) Piston and Connecting Rod
(4) Crankshaft
(5) Cylinder
(6) Oil Pump
(7) Starter
THIS MANUAL IS DELIVERED IN A DIGITAL PDF EBOOK FORMAT. SO, AS SOON AS YOUR PAY FOR THIS MANUAL, YOU WILL BE DIRECTED TO A DOWNLOAD PAGE FROM WHICH YOU CAN DOWNLOAD THIS MANUAL AND STORE IT IN YOUR COMPUTER.
1. Compatible: All Versions of Windows & Mac
2. Downloadable: YES
3. File Format: PDF
4. Requirements: Adobe PDF Reader
5. Language: English
PLEASE NOTE:
=========
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