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MERCURY MERCRUISER 496CID 8.1L #30 SERVICE MANUAL
(pdf version)
Models Covered in This Manual
Sterndrive (MCM) Model Serial Number
496 Mag HO 0M000000 & Up
496 Mag 0M000000 & Up
Inboard (MIE) Model Serial Number
8.1S HO 0M000000 & Up
8.1S Horizon 0M000000 & Up
This is a very comprehensive workshop manual for your MERCRUISER marine engines. This manual has been written in a format that is designed to meet the needs of Mercury Marine technicians worldwide. You will never be dissapointed with the contents of this engine workshop manual.
Service Manual Outline
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
Section 2 - Removal and Installation
A - MCM Models
B - MIE Models
Section 3 - Engine
A - 496 cid (8.1L)
Section 4 - Electrical System
A - Starting System
B - Ignition System
C - Charging System
Section 5 - Fuel System
A - Fuel Delivery System for Electronic Fuel Injection
B - Fuel Injection Disassembly and Reassembly
Section 6 - Cooling System
A - Closed Cooled Models
Section 7 - Exhaust System
A - Manifolds and Elbows
B - Collectors
Section 8 - Drives
A - Velvet Drive 5000 Series Transmission
B - Hurth Transmission
Section 9 - Power Steering
A - Pump
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