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2012 Arctic Cat 350 ATV service and repair manual
Covers:
General Information ............................................................. 2
General Specifications (acprc)..................................................... 2
Torque Specifications ............................................................. 3
Torque Conversions (ft-lb/N-m)............................................... 4
Break-In Procedure ................................................................ 4
Gasoline - Oil - Lubricant........................................................ 4
Genuine Parts......................................................................... 5
Preparation For Storage ......................................................... 5
Preparation After Storage....................................................... 6
Periodic Maintenance .......................................................... 7
Periodic Maintenance Chart ................................................... 7
Lubrication Points ................................................................... 8
Air Filter .................................................................................. 8
Valve/Tappet Clearance.......................................................... 9
Testing Engine Compression................................................ 10
Spark Plug............................................................................ 10
Muffler/Spark Arrester .......................................................... 11
Adjusting Throttle Cable ....................................................... 11
Adjusting Engine RPM (Idle) ................................................ 12
Engine/Transmission Oil - Filter ........................................... 12
Front Differential/Rear Drive Lubricant ................................. 13
Tires...................................................................................... 13
Driveshaft/Coupling .............................................................. 14
Nuts/Bolts/Cap Screws......................................................... 14
Ignition Timing ...................................................................... 14
Lights .................................................................................... 14
Shift Lever............................................................................. 16
Frame/Welds/Racks.............................................................. 16
Hydraulic Brake Systems...................................................... 16
Burnishing Brake Pads ......................................................... 18
Checking/Replacing V-Belt .................................................. 18
Engine/Transmission.......................................................... 22
Troubleshooting .................................................................... 23
Removing Engine/Transmission ........................................... 26
Top-Side Components .......................................................... 28
Removing Top-Side Components......................................... 28
Servicing Top-Side Components .......................................... 31
Installing Top-Side Components........................................... 38
Left-Side Components.......................................................... 42
Removing Left-Side Components......................................... 42
Servicing Left-Side Components.......................................... 44
Installing Left-Side Components........................................... 45
Right-Side Components ....................................................... 46
Removing Right-Side Components ...................................... 46
Servicing Right-Side Components........................................ 49
Installing Right-Side Components ........................................ 50
Center Crankcase Components ........................................... 53
Separating Crankcase Halves .............................................. 53
Disassembling Crankcase Half............................................. 54
Servicing Center Crankcase Components ........................... 55
Assembling Crankcase Half.................................................. 60
Joining Crankcase Halves .................................................... 62
Installing Engine/Transmission ............................................. 63
Fuel/Lubrication/Cooling .................................................... 67
Electric Choke ...................................................................... 67
Carburetor ............................................................................ 67
Throttle Cable Free-Play....................................................... 73
Engine RPM (Idle) ................................................................ 73
Gas Tank ...............................................................................73
Oil Filter/Oil Pump.................................................................75
Testing Oil Pump Pressure....................................................75
Oil Cooler ..............................................................................76
Troubleshooting.....................................................................77
Electrical System................................................................78
Electrical Connections...........................................................78
Battery...................................................................................78
RPM Limiter ..........................................................................79
Testing Electrical Components..............................................79
Accessory Receptacle/Connector .........................................79
Brakelight Switch (Pressure) .................................................79
Oil Temperature and Cooling Fan Switches ..........................80
Fan Motor ..............................................................................80
Fuse Block/Power Distribution Module..................................81
Ignition Coil ...........................................................................82
Speed Sensor .......................................................................82
Ignition Switch.......................................................................83
Handlebar Control Switches..................................................84
Gear Position Switch .............................................................84
Stator Coil .............................................................................84
Starter Relay .........................................................................85
Starter Motor .........................................................................85
CDI Unit.................................................................................86
Regulator/Rectifier ................................................................86
Lights.....................................................................................86
Ignition Timing.......................................................................88
Troubleshooting.....................................................................89
Drive System ......................................................................91
Front Differential....................................................................91
Drive Axles ..........................................................................100
Rear Gear Case..................................................................102
Hub......................................................................................102
Hand Brake Lever/Master Cylinder Assembly.....................103
Hydraulic Brake Caliper.......................................................104
Troubleshooting Drive System.............................................107
Troubleshooting Brake System............................................107
Suspension.......................................................................108
Shock Absorbers.................................................................108
Front A-Arms.......................................................................108
Rear A-Arms .......................................................................109
Wheels and Tires ................................................................110
Troubleshooting...................................................................111
Steering/Frame/Controls ..................................................112
Steering Post/Tie Rods .......................................................112
LCD Gauge .........................................................................113
Handlebar Grip....................................................................114
Throttle Control ...................................................................114
Steering Knuckles ...............................................................115
Measuring/Adjusting Toe-Out..............................................117
Front Rack...........................................................................117
Front Bumper Assembly......................................................118
Front Body Panel/Fender ....................................................118
Exhaust System..................................................................119
Rear Body Panel/Rack ........................................................120
Seat.....................................................................................121
Troubleshooting...................................................................122
Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.
Notes, cautions and warnings throughout each chapter pinpoint critical service information.
Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
Numbered table of contents easy to use so that you can find the information you need fast.
Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages:123
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tags: 2012 12 350 artic arctic cat kat carburettor kits, oil filters, pistons, gaskets, brakes, sprockets, chains, wheel bearings, tires, tyres, lamps, bulbs, guards, gearbox, throttle, handlebar, seat, rack, start, kill, switch, button, tank, fuel, gasoline, petrol, diesel, quad, polaris, Yamaha, rings, wheels, steering, wheels, electrical, suspension, exhaust, body, muffler, drivetrain, con rod, cdi, filter, spark plug, radiator, starter, stator, water pump, recoil, thermostat, intake, head, cams, clutch, cv joint, drive belt, transfer case, chain, sprocket, hub, diff, differential, pegs, cover, guards, skid plate, decals, oil tank, scoop charging clutch viscosity length width weight plate fluid pump cooler side cover fuel gas tank body panels system information frame schedule chart seat line operation lubrication diy removal remove installation install torque specs specifications performance spring front rear wheel fender fenders plastic plastics idle speed guide guides psi illustration gearshift linkage fuse kickstart kick start kicker switch switches downloadable overhaul rebuild parts data fix problem problems air reference online oversize oversized over size adjust instruction instructions drive four electronic trouble error code codes fuel pump injection workshop brakes brake pads rotor rotors tire tires motor cylinder starter starting schematic axle boot boots jug head valve clearance valves piston clutch transmission cam cams camshaft crank crankshaft connecting conrod rod stator magneto flywheel suspension strut struts swinger swingarm ignition coil no spark plug wiring diagram light lights troubleshoot troubleshooting radiator coolant change replace fix which engine oil carb carburettor bore stroke displacement compression ratio train intake exhaust muffler throttle cable cables primary reduction gear shaft main slow pilot jet mixture screw regulator rectifier charge hydraulic battery electric
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