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Canon LBP-5300 and LBP-5360 printer service manual

Service manual for the Canon LBP-5300 series and LBP-5360 series colour laser printers.

Manual is broken down as follows:

Chapter 1 PRODUCT DESCRIPTION
1.1 Features
1.1.1 Feature
1.2 System construction
1.3 Product Specifications
1.4 Name of Parts
1.4.1 External View
1.4.3 Cross Section View
1.5 Using the Machine
1.5.1 Control Panel
1.6 Safety
1.6.1 Safety of the Laser Light
1.6.2 Regulations Under the Center for Devices and Radiological Health (CDRH)
1.6.3 Safety of Toner Unit
Chapter 2 TECHNICAL REFERENCE
2.1 Functional Configuration
2.1.1 Outline
2.2 Basic Sequense
2.2.1 Basic Sequence of Operation
Sequence
2.3 LASER EXPOSURE SYSTEM
2.3.1 Overview/Configuration
2.3.1.1 Outline
2.3.2 Laser Control
2.3.2.1 Outline
2.3.2.2 Image masking control
2.3.2.3 Failure detection
2.3.3 Laser Scanner Motor Control
2.3.3.1 Outline
2.3.3.2 Failure detection
2.4 IMAGE FORMATION SYSTEM
2.4.1 Overview/Configuration
2.4.1.1 Outline
2.4.1.2 Print Process
2.4.1.3 Electrostatic latent image formation block
2.4.1.4 Development block
2.4.1.5 Transfer block
2.4.1.6 Fixing block
2.4.1.7 Cleaning block
2.4.2 Image Stabilizaton Control
2.4.2.1 Image Stabilization Control
2.4.2.2 Environment related corrective control
2.4.2.3 Color gradation corrective control
2.4.2.4 Color Misregistration Corrective Control
2.4.3 Toner Cartridge
2.4.3.1 Outline
2.4.3.2 Memory tag
2.4.3.3 Cartridge presence detection
2.4.3.4 Developing roller engagement/disengagement control
2.4.4 Transfer Unit
2.4.4.1 ETB Unit
2.4.4.2 Automatic bias control
2.4.4.3 ETB cleaning
2.4.4.4 Transfer roller engagement/disengagement control
2.5 Pickup/Feeding/Delivery System
2.5.1 Overview/ConfigurationOutline
2.5.2 Other Control
2.5.2.1 Cassette pick-up mechanism
2.5.2.2 Multi-purpose tray (MPT) pick-up
2.5.2.3 Skew correction by the registration shutter
2.5.2.4 Transport Speed Control
2.5.2.5 Warp control
2.5.2.6 Fixing roller pressurizing/release control
2.5.3 Detecting Jams
2.5.3.1 Jam Detection Outline
2.5.3.2 Delay Jams
2.5.3.3 Stationary Jams
2.5.3.4 Other Jams
2.5.4 Duplex Feeding
2.5.4.1 Outline
2.5.4.2 Duplexing reverse/feed operation
2.5.4.3 Duplexing pick-up operation
2.6 FIXING UNIT SYSTEM
2.6.1 Overview/Configuration 34
2.6.1.1 Outline
2.6.2 Various
2.6.2.1 Fixing Temperature Control
2.6.3 Protective Functions
2.6.3.1 outline
2.6.3.2 Failure detection
2.7 EXTERNAL AND CONTROLS SYSTEM
2.7.1 Power Supply
2.7.1.1 Power Supply
2.7.1.2 Other Function
2.8 ENGINE CONTROL SYSTEM
2.8.1 Construction
2.8.1.1 Outline
2.8.2 DC Controller
2.8.2.1 Outline
2.8.2.2 Operation of each block
2.8.2.3 Fan/Motor Control
2.8.2.4 Drum motor failure detection
2.8.2.5 ETB motor failure detection
2.8.2.6 Fixing motor failure detection
2.8.2.7 Exhaust fan failure detection
2.8.2.8 Duplexing cooling fan failure detection
2.8.3 Video Controller PCB
2.8.3.1 Outline
2.8.3.2 Overview
2.8.3.3 Outline of the Block
2.8.3.4 Outline of the Block
Contents
Chapter 3 DISASSEMBLY AND ASSEMBLY
3.1 EXTERNAL AND CONTROLS SYSTEM
3.1.1 Rear Cover
3.1.1.1 Removing the Rear Cover
3.1.2 Right Cover
3.1.2.1 Preparation for Removing the Right Cover
3.1.2.2 Removing the Right Cover
3.1.3 Left Cover
3.1.3.1 Preparation for Removing the Left Cover
3.1.3.2 Removing the Left Cover
3.1.4 Upper Cover
3.1.4.1 Preparation for Removing the Upper Cover
3.1.4.2 Removing the Upper Cover
3.1.5 Front Cover
3.1.5.1 Preparation for Removing the Front Cover
3.1.5.2 Removing the Front Cover
3.1.6 Main Drive Unit
3.1.6.1 Preparation for Removing the Main Drive Unit
3.1.6.2 Removing the Main Drive Unit
3.1.6.3 Points to Note When Mounting Main Drive Unit
3.1.7 Operation Panel Unit
3.1.7.1 Preparation for Removing the Control Panel
3.1.7.2 Removing the Control Panel
3.1.8 DC Controller PCB
3.1.8.1 Preparation for Removing the DC Controller PCB
3.1.8.2 Preparation for Removing the DC Controller PCB
3.1.8.3 Removing the DC Controller PCB
3.1.9 Video Controller PCB
3.1.9.1 Preparation for Removing the Video Controller PCB
3.1.9.2 Preparation for Removing the Video Controller PCB
3.1.9.3 Removing the Video Controller PCB
3.1.9.4 Removing the Video Controller PCB
3.1.10 Memory Controller PCB
3.1.10.1 Preparation for Removing the Memory Controller PCB
3.1.10.2 Preparation for Removing the Memory Controller PCB
3.1.10.3 Removing the Memory Controller PCB
3.1.11 Interface Controller PCB
3.1.11.1 Removing the Network Interface Board
3.1.12 Duplexing Driver PCB
3.1.12.1 Preparation for Removing the Duplexing Driver PCB
3.1.12.2 Removing the Duplexing Driver PCB
3.1.13 Low-Voltage Power Supply Assembly
3.1.13.1 Preparation for Removing the Low-Voltage Power Supply PCB
3.1.13.2 Removing the Low-Voltage Power Supply PCB
3.1.14 High-voltage PCB
3.1.14.1 Preparation for Removing the High-Voltage Power Supply PCB
3.1.14.2 Removing the High-Voltage Power Supply PCB
3.1.15 Cooling Fan
3.1.15.1 Preparation for Removing the Cooling Fan
3.1.15.2 Removing the Cooling Fan
3.1.16 Duplex Fan
3.1.16.1 Preparation for Removing the Duplexing Fan
3.1.16.2 Removing the Duplexing Fan
3.2 LASER EXPOSURE SYSTEM
3.2.1 Laser Scanner Unit
3.2.1.1 Preparation for Removing the Laser / Scanner Unit
3.2.1.2 Preparation for Removing the Laser / Scanner Unit
3.2.1.3 Removing the Laser / Scanner Unit
3.3 IMAGE FORMATION SYSTEM
Contents
3.3.1 Developing Estrangement Solenoid
3.3.1.1 Preparation for Removing the Developing Estrangement Solenoid
3.3.1.2 Removing the Developing Estrangement Solenoid
3.3.1.3 Points to Note when Attaching the Developing Estrangement Solenoid
3.3.2 ETB Unit
3.3.2.1 Removing the ETB Unit
3.3.3 ETB Motor
3.3.3.1 Preparation for Removing the ETB Motor
3.3.3.2 Removing the ETB Motor
3.3.4 ETB Estrangement Solenoid
3.3.4.1 Preparation for Removing the ETB Estrangement Solenoid
3.3.4.2 Removing the ETB Estrangement Solenoid
3.3.5 Toner Cartridge Motor
3.3.5.1 Preparation for Removing the Toner Cartridge Motor
3.3.5.2 Removing the Toner Cartridge Motor
3.3.6 Color Misregistration/Image Density Sensor
3.3.6.1 Preparation for Removing the Color Displacement / Density Sensor
3.3.6.2 Removing the Color Displacement / Density Sensor
3.4 PICKUP/FEEDING/DELIVERY SYSTEM
3.4.1 Paper Pick-up Feeder Unit
3.4.1.1 Preparation for Removing the Pick-Up / Feed Assembly
3.4.1.2 Removing the Pick-Up / Feed Assembly
3.4.2 Pickup Motor
3.4.2.1 Preparation for Removing the Pick-Up Motor
3.4.2.2 Removing the Pick-Up Motor
3.4.3 Cassette Pickup Roller
3.4.3.1 Removing the Cassette Pick-Up Roller
3.4.4 Cassette Pick-up Solenoid
3.4.4.1 Preparation for Removing the Cassette Pick-Up Solenoid
3.4.4.2 Removing the Cassette Pick-Up Solenoid
3.4.5 Cassette Separation Pad
3.4.5.1 Removing the Cassette Separation Pad
3.4.6 Manual Pickup Roller
3.4.6.1 Removing the Manual Feed Pick-Up Roller
3.4.7 Multi-purpose Pickup Solenoid
3.4.7.1 Preparation for Removing the Manual Feed Pick-Up Solenoid
3.4.7.2 Removing the Manual Feed Pick-Up Solenoid
3.4.8 Manual Separation Pad
3.4.8.1 Preparation for Removing the Manual Feed Separation Pad
3.4.8.2 Removing the Manual Feed Separation Pad
3.4.9 Duplexing Reverse Motor
3.4.9.1 Preparation for Removing the Duplexing Reversing Motor
3.4.9.2 Removing the Duplexing Reversing Motor
3.4.10 Duplexing Feed Motor
3.4.10.1 Preparation for Removing the Duplexing Feed Motor
3.4.10.2 Removing the Duplexing Feed Motor
3.4.11 Duplexing Flapper Solenoid
3.4.11.1 Preparation for Removing the Duplexing Flapper Solenoid
3.4.11.2 Removing the Duplexing Flapper Solenoid
3.5 FIXING SYSTEM
3.5.1 Fixing Assembly
3.5.1.1 Removing the Fixing Assembly
3.5.2 Fixing Sleeve Unit
3.5.2.1 Preparation for Removing the Fixing Sleeve Unit
3.5.2.2 Removing the Fixing Sleeve Unit
3.5.3 Fixing Motor
3.5.3.1 Preparation for Removing the Fixing Motor
3.5.3.2 Removing the Fixing Motor
Contents
Chapter 4 MAINTENANCE AND INSPECTION
4.1 Periodically Replaced Parts
4.1.1 Periodically Replaced Parts
4.2 Consumables
4.2.1 Durables Replaced by the User
4.2.2 Durables Replaced by the Service Person
4.3 Periodical Service
4.3.1 Periodic Service
4.4 Cleaning
4.4.1 Pick-up roller
4.4.2 Separation pad
4.4.3 Registration roller
4.4.4 Registration shutter
4.4.5 Feed guide
4.4.6 Delivery roller
4.4.7 Fixing inlet guide
4.4.8 Color misregistration/Density sensor
Chapter 5 TROUBLESHOOTING
5.1 MEASUREMENT AND ADJUSTMENT
5.1.1 Adjustment of Fixing System
5.1.1.1 Checking the Nip Width (fixing pressure roller
5.2 SERVICE TOOLS
5.2.1 Standard Tools
5.2.2 Solvent/Oil List
5.3 ERROR CODE
5.3.1 Error Code Code
5.3.3 A4-XX_ERROR
5.3.4 A5-XX_ERROR
5.3.5 A7-XX_ERROR
5.3.6 D7-XX_ERROR
5.3.7 D8-XX_ERROR
5.4 Version Up
5.4.1 Outline
5.4.1.1 Overview of Upgrading Work
5.4.1.2 Construction of Firmware
5.4.1.3 Outline of the Service Support Tool
5.4.2 Making Preparations
5.4.2.1 Registering the Firmware
5.4.2.2 Making Connections
5.4.3 Downloading the System Software
5.4.3.1 Downloading Procedure
5.5 Service Mode
Outline
5.5.1.1 Outline
5.5.1.2 Outline
5.5.2 Service Mode Table
5.5.2.1 Service Mode Items
5.5.2.2 Service Mode

A small sample of some of the topics covered in this manual are: Upper fuser, lower fuser, drum, blade, fuser drive gear, feed tires, scanner transmission, exposure lamp, pre-registration roller, main power switch, print button, cassette feed roller, upper fuser roller, lower fuser roller, red wire fuser lamp, paper cassette, paper stop, exit tray, feed clutch, main drive motor, scan drive motor, scanner cable, front door, right side panel, platen hinge, platen cover, feed gear, registration roller, registration gate actuators, link gear, main drive idler, drum drive, drum gear, hub, toner motor, toner drive, double gear, dog gear, feed swing arm, link swing arm, exit switch, exit switch actuators, front block, rear block, terminal block, corotron, discharge lamp, side edge erase lamp, corotron charger, drum separation belt, cartridge front end cap, cartridge lower frame, thermistor, thermal fuse, lower fuse bearing, heat sleeve, fuser triac, upper picker finger, T/D voltage, voltage disable layer, fuser unit, copy cartridge, blue wire fuser lamp, paper feed clutch, retard pads, nudge rollers, nudge tires, feed rollers, feed tires, upper fuser roller bearings, lower fuser roller bearings, retard friction clutch, bias transfer roller, exit chute, exit diverter gate, mag roller, charge roller, toner seal, toner dispense doctor blade, fuser picker fingers, finger spring, heat sleeves, fuser jam release gear, duplex inner chute, jam clearance baffle, paper feed baffles, bypass feed clutch, duplex feed clutch, operation panel, ratcheting rollers, feed solenoid, registration clutch, registration solenoid, bypass feed tire, bypass nudge roller, bypass nudge clutch, bypass feed clutch, bypass clutch bracket, lower picker finger plate, fuser gate, exit actuator, gear, spring, pulley, coupler, main board, operational panel board, low voltage power supply board, high voltage power supply board, print switch, latch, assembly, platen cover, platen, scan drive motor, cooling fan, transport door, main motor, toner refill bottle, connector, drum blade, registration roller, pinch roller, upper chute, lower chute, upper fuser bearing, lower fuser bearing, fuser lamp, corotron wire, developer metering blade, document belt, connector for copy cartridge, lower roller bearing, toner dispense doctor blade, duplex feed clutch, developer, idler gear, print head, oil roller, bushings, pressure roller, thermostat, cleaning blade, paper pickup roller, LED assembly, laser scanner, feed solenoid, right door and much more.

Notes, cautions and warnings throughout each chapter pinpointing critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos if needed guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages: 160

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