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Yamaha_VMX12(N.NC-K.KC,M_MC)_ 2 in 1 Service_Manual & Owners Guide .doc
YAMAHA_VMX12(https://www.tradebit.com, M_MC)_SERVICE_MANUAL & REPAIR MANUAL
YAMAHA_VMX12(https://www.tradebit.com, M_MC)_SERVICE_MANUAL
PAGES 405
GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION.
VEHICLE IDENTIFICATION NUMBER . ENGINE SERIAL NUMBER.
IMPORTANT INFORMATION.
A L L REPLACEMENT PARTS . GASKETS OIL SEALS AND ORINGS . LOCK AND COTTER PINS
BEARINGS AND OIL SEALS,CIRCLIPS
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION MAINTENANCE INTERVALSCHARTS,PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM
GENERA L MA INTENDANCE LUBRICATI0N .ENGINE .CRANK CASE SYSTEM INSPECTION . FUEL LINE INSPECTION . FUEL FILTER REPLACEMENT .EXHAUST SYSTEM INSPECTION . 0 CANISTER INSPECTION . CARBURETOR SYNCHRONIZATION .
IDLING SPEED ADJUSTMENT . THROTTLE CABLE ADJUSTMENT . ENGINE L LEVEL INSPECTION .
ENGINE OIL REPLACEMENT . COOLANT LEVEL INSPECTION . COOLING SYSTEM INSPECTION . COMPRESSION PRESSURE MEASUREMENT .
CHASSIS . FINAL GEAR OIL LEVEL INSPECTION .
AIR FILTER CLEANING . BRAKE FLUID LEVEL INSPECTION . FRONT AND REAR BRAKE PAD INSPECTION . FRONT BRAKE ADJUSTMENT . REAR BRAKE ADJUSTMENT . CABLE INSPECTION AND LUBRICATION .BRAKE AND CHANGE AND CLUTCH LEVERS LUBRICATION . CENTERSTAND AND LUBRICATION
ELECTRICAL ,
CHECK BATTERY INSPECTION , BRAKE
SWITCH ADJUSTMENT SPAR PLUG INSPECTION
ENGINE OVERHAUL & ENGINE REMOVAL .
PREPARATION FOR REMOVAL . CARBURETOR . RADIATOR . VNBOOST CONTROL CABLE AND AIR BAFFLE PLATE . FOOTREST (RIGHT) AND BRAKE PEDAL . FOOTREST (LEFT) AND CLUTCH RELEASE CYLINDER . EXHAUST PIPE AND MUFFLER SERVO MOTOR
ENGINE REMOVAL V BOOST
ENGINE DISASSEMBLY .
CYLINDER HEAD AND CAMSHAFT .STARTER IDLE GEARS AND FLYWHEEL . CLUTCH AND OIL PUMP DRIVE GEAR . WATER PUMP AND THERMOSTATIC VALVE . STARTER MOTOR AND BREATHER COVER . OIL PAN AND OIL PUMP . CRANKCASE DISASSEMBLY . UPPER CRANKCASE . TRANSMISSION .
LOWER CRANKCASE .
INSPECTION AND REPAIR .
CYLINDER HEAD . VALVE, VALVE GUIDE AND VALVE SEAT .0
PISTON PISTON RING AND PISTON PIN . STARTER DRIVES . PRIMARY GEARS .
CLUTCH . OIL PUMP . OIL GALLERY PIPE .
CRANKSHAFT . BLANCER SHAFT . T RANSMISSI0N .
BEARING . CIRCLIPS AND WASHERS .
MIDDLE GEAR SERVICE .
DRIVE AXLE POSITIONING . REMOVAL . 0 INSPECTION .
ENGINE ASSEMBLY AND ADJUSTMENT .
LOWER CRANKCASE .
TRANSMISSION .
UPPER CRANKCASE
CRANKCASE ASSEMBLY. OIL PUMP AND OIL PAN .BREATHER COVER AND STARTER MOTOR . WATER PUMP AND THERMOSTATIC VALVE . CLUTCH AND OIL PUMP DRIVE GEAR .FLYWHEEL AND STARTER IDLE GEAR . CYLINDER HEAD AND CAMSHAFT . OIL DELIVERY PIPE AND CYLINDER HEAD .VBOOST
COOLING SYSTEM
COOLANT . COOLANT FLOW . COOLANT REPLACEMENT .WATER PUMP .INSPECTION . BEARING AND SEAL REPLACEMENT ASSEMBLY, THERMOSTATIC VALVE REMOVAL . INSPECTION AND ASSEMBLY .
COOLANT DRAIN VALVE DISASSEMBLY . INSPECTION . ASSEMBLY .CYLINDER HEAD WATER JACKET JOINT . REMOVAL . . ASSEMBLY .
CARBURETION &CARBURETOR
REMOVAL DISASSEMBLY INSPECTION ASSEMBLY
INSTALLATION
ADJUSTMENT
THROTTLE CABLE CYLINDER
ADJUSTMENT
V BOOST
REMOVAL . INSPECTION . ADJUSTMENT .INSTALLATION .
CHASSIS
FRONT WHEEL .
REMOVAL . INSPECTION .INSTALLATION .
REAR WHEEL .
REMOVAL . INSPECTION . INSTALLATION .
FRONT AND REAR BRAKE.
CALIPER PAD REPLACEMENT . CALIPER DISASSEMBLY . MASTER CYLINDER DISASSEMBLY . BRAKE INSPECTION AND . BRAKE REASSEMBLY . AIR BLEEDING . BRAKE DISC INSTALLATION .HYDRAULIC CLUTCH . CLUTCH RELEASE DISASSEMBLY. MASTER CYLINDER DISASSEMBLY . CLUTCH INSPECTION AND R.
INSPECTION . ASSEMBLY . INSTALLATION .
STEERING HEAD . REMOVAL . INSPECTION . INSTALLATION .
REAR SHOCK ABSORBER .REMOVAL .FREE PLAY INSPECTION. REMOVAL . INSPECTION . INSTALLATION .
SHAFT DRIVE .
TROUBLESHOOTING . FINAL DRIVE GEAR .
ELECTRONICS
CIRCUIT DIAGRAM .
ELECTRICAL COMPONENTS .
ELECTRIC STARTING SYSTEM . CIRCUIT DIAGRAM .
TROUBLESHOOTING . STARTING CIRCUIT CUTOFF SYSTEM . STARTER MOTOR TEST BATTERY INSPECTION
STARTER RELAY TEST STARTING CIRCUIT CUTOFF RELAY TEST .RELAY TEST NEUTRAL SWITCH TEST
SWITCH TEST CHARGING SYSTEM . CIRCUIT DIAGRAM . TROUBLESHOOTING .CHARGING LTAGE TEST . BATTERY INSPECTION . STATOR COIL RESISTANCE TEST .CIRCUIT DIAGRAM . TROUBLESHOOTING . DESCRIPTION
OPERATION . IGNITION SPARK GAP TEST IGNITION COIL RESISTANCE TEST PICKUP COIL RESISTANCE TEST . PRESSURE SENSOR .LIGHTING SYSTEM . CIRCUIT DIAGRAM . LIGHTING TESTS AND CHECKS .
CIRCUIT DIAGRAM .SIGNAL SYSTEM TESTS AND CHECKS . L LEVEL GAUGE TEST . 0 REED SWITCH TEST .
COOLING SYSTEM
CIRCUIT DIAGRAM .TROUBLESHOOTING . ELECTRIC FAN AND THERMOSTATIC SWITCH .THERMO UNIT AND THERMOMETER .
FUEL PUMP SYSTEM . CIRCUIT DIAGRAM FUEL PUMP CIRCUIT OPERATION TROUBLESHOOTING
"FUEL"(RESERVE) SWITCH TEST .FUEL PUMP RELAY TEST . FUEL PUMP TEST FUEL SENDER UNIT TEST
V BOOST SYSTEM
TROUBLESHOOTING . SERVO MOTOR TEST .
SPECIFICATIONS
GENERAL SPECIFICATIONS MAINTENANCE FIXATIONS
Yamaha_VMax_VMX12(M_MC)_Owners_Manual
PAGES 122
SAFETY INFORMATION
SAFE RIDING
PROTECTIVE APPAREL _
MODIFICATION
LOADING AND ACCESSORIES
LOCATION OF THE IMPORTANT LABELS
DESCRIPTION
LEFT VIEW
RIGHT VIEW
CONTROLS/INSTRUMENTS
INSTRUMENTS & CONTROL FUNCTION
MAIN SWITCH, FUEL
INDICATOR LIGHTS, STARTER (CHOKE)
OIL LEVEL INDICATOR CIRCUIT CHECK ,STEERING LOCK
FUEL INDICATOR CIRCUIT CHECK ,RIDER SEAT
SPEEDOMETER
HELMET HOLDER
TACHOMETER
COOLANT TEMPERATURE GAUGE
FRONT FORK ADJUSTMENT
REAR SHOCK ABSORBER ADJUSTMENT
HANDLEBAR SWITCHES
RECOMMENDED COMBINATIONS OF THE FRONT FORK
CLUTCH LEVER AND THE REAR SHOCK ABSORBER SETTINGS
SHIFT PEDAL ,V BOOST
FRONT BRAKE LEVER ,SIDE STAND
REAR BRAKE PEDAL, SIDE STAND/CLUTCH SWITCH OPERATION CHECK
FUEL TANK CAP
PREOPERATIONAL CHECK LIST
OPERATION & AND IMPORTANT RIDING POINTS
STARTING AND WARMING UP A COLD ENGINE
STARTING A WARM ENGINE
SHIFTING
TO START OUT AND ACCELERATE
TO DECELERATE
RECOMMENDED SHIFT POINTS
ENGINE BREAKING
PARKING
PERIODIC MAINTENANCE AND MINOR REPAIR
PERIODIC MAINTENANCE
CHECKING THE FRONT AND REAR BRAKE PADS
TOOL KIT
INSPECTING THE BRAKE FLUID LEVEL
PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM, BRAKE FLUID REPLACEMENT
THROTTLE CABLE INSPECTION AND LUBRICATION
GENERAL MAINTENANCE AND LUBRICATION CHART ,THROTTLE CABLE AND GRIP LUBRICATION
TOP COVER REMOVAL AND INSTALLATION, BRAKE AND SHIFT PEDAL LUBRICATION
SPARK PLUGS
BRAKE AND CLUTCH LEVER LUBRICATION
CANISTER (FOR CALIFORNIA ONLY)
CENTER AND SIDE STAND LUBRICATION
ENGINE OIL
REAR SUSPENSION LUBRICATION
FINAL GEAR OIL REPLACEMENT
FRONT FORK INSPECTION
COOLING SYSTEM
STEERING INSPECTION
CHANGING THE COOLANT
AIR FILTER
WHEEL BEARINGS
BATTERY
CARBURETOR ADJUSTMENT
FUSE REPLACEMENT
THROTTLE CABLE FREE PLAY INSPECTION HEADLIGHT BULB REPLACEMENT
VALVE CLEARANCE ADJUSTMENT
TURN SIGNAL AND TAILLIGHT BULB REPLACEMENT
TIRES FRONT WHEEL REMOVAL
CAST WHEELS
FRONT WHEEL INSTALLATION
ACCESSORIES OR REPLACEMENT PARTS
REAR WHEEL REMOVAL
CLUTCH LEVER FREE PLAY ADJUSTMENT REAR WHEEL INSTALLATION
FRONT BRAKE LEVER FREE PLAY ADJUSTMENT TROUBLESHOOTING
REAR BRAKE PEDAL HEIGHT ADJUSTMENT
TROUBLESHOOTING CHART
BRAKE LIGHT SWITCH ADJUSTMENT
CLEANING AND STORAGE
CLEANING
STORAGE
SPECIFICATIONS
CUSTOMER INFORMATION
IDENTIFICATION NUMBER RECORDS
KEY IDENTIFICATION NUMBER
VEHICLE IDENTIFICATION NUMBER
MODEL LABEL
REPORTING SAFETY DEFECTS
MOTORCYCLE NOISE REGULATION
MAINTENANCE RECORD
STREET AND ENDURE MOTORCYCLE LIMITED WARRANTY
YAMAHA EXT ENDED SERVICE
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