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AJS 1949-1955 REPAIR MANUAL
The same manual is used by your garage or workshop to repair your car.
So you could save you a lot of money with this manual, it will give you all the technical information what is needed to get your car running in 100% condition.
You will find illustrations, diagrams technical specifications, depth illustrations and step by step explanations how to do the job, even if you don't have much knowledge about cars this could be understood with some basic mechanical knowledge to safety and easily servicing your car.
CONTENTS OF THE REPAIR MANUAL
INDEX
Foot-change mechanism, 70, 73, 78, 81, 83 Fork damper, 92 Forks: fork-spring, noise, 93, 94 fork-spring changing, 94 for sidecar, 92 front, 89-102 stiffness, 93 Frame, lubrication, 89 Front-chain adjustment, 66 Front fork noise, 94 Front wheel, removing, 109 Fuel mixture, 58-65 Gear: ratios, 147 teeth, damage to, 73 Gearbox, 69-83 dismantling, 77, 83 lubrication, 76, 141 noise, 70 oil leakage, 76 troubles, 70-76 Gears, disengagement under load, 70, 74 Grinding-in valves, 35 Gudgeon-pin bearing, 45 Handlebar wobble, 91 Hinge bearings, lubrication, 140 Hub bearing components, 110-113 Hubs, wheel, 109,112 Ignition timing, 25 Ineffective brakes, 116 Inspecting t h e : camshaft bearings, 51 camshafts, 51 crankshaft, 50 crankshaft roller bearing, 51 gudgeon-pin bearing, 51 intermediate shaft, 51 Oil: circulation, 11 circulation tests, 13 discharge from oil-tank vent-pipe, 22 distributor, 11 drains into crankcase, 10 enters dynamo, 22 fails to return from sump, 20 filters, 11, 13, 15, 16 leaks, 20, 22, 123 low-pressure reading, 15 passage, cleaning, 23 passages in cylinder-head, 11, 12 pressure, checking, 9, 15 pump, removing, 48 pumps, 9, 11, 12 return-pump bleed valve, 16 seepage into chaincase, 19 supply to rockers, 11, 20 system, 9 tank, 13 removal, 107, 108 troubles, tracing, 18 valves, 16 Oil seal: fork leg, 95, 96, 99, 101, 102 rear suspension unit, 103,104, 107 Overhauling the engine, 46 Over-oiling on the offside cylinder, 21 Petrol consumption, excessive, 63 Pilot-jet:modification, 61 setting, 59, 63 . Piston: removal, 38 ring gap, 39 rings, 39, 40 wire-wound, 39 Poor scavenging, 21 Push-rods, bent, 42
Intermediate shaft: inspecting, 51 removing, 44 Racing models, 135-139, 145 Ratios, gear, 147 Rear chain:
Kick-starter, jamming, 72 Lamp bulbs blowing, 127 Lubricants, recommended, 141 Lubrication: control cables, 87 engine, 9 gearbox, 76, 141 rocker-box, 11, 12, 20 troubles, 15 Lucas electrical equipment, 119-134 Magneto, 119 contact-breaker, 119 maintenance, 120 removal, 121 timing, 25 Main-Jet, setting, 144, 145 Noise: engine, 42, 43, 45 gearbox, 70 Noisy gear engagement, 71, 74 adjustment, 66, 67, 139 lubrication, 68, 139 Rear dampers, 102-107 checking the oil content, 104, 105 dismantling, 104, 105 reassembling, 105, 107 types, 102Rear wheel, removing, 110-112 Reassembling gearbox. So Refitting the front-fork assembly, 101 Regulator, voltage, 119, 123 Regulator contacts, cleaning, 125 Removing:brake-drum liner, 114camshaft bushes, 50 crankcase roller-bearing outer races, 49 engine, 46 front-fork assembly, 99 front-fork inner tube, 102 front-fork slider, 95 headlamp, 128, 133 main bearings, 49 Replacing:front-fork oil seal, 96
AND MUCH MORE.
All the files can be printed out individually.
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