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EATON FULLER ROADRANGER TRANSMISSION SERVICE REPAIR MANUAL
ALL IN ENGLISH
Fuller Heavy Duty Transmissions
Fuller Automated Transmissions
CEMT-18 Speed
10-Speed
15-Speed
AutoShift 16
AutoSelect
AutoShift
RTLO-11610B
RTLO-11610B-T2
RTLO-12610B
RTLO-12610B-T2
RTLO-13610B
RTLO-13610B-T2
RTLO-14610B-T2
RTLO-15610B
RTLO-15610B-T2
RTLO-16610B
RTLO-16610B-T2
RTLO-17610B
RTLO-17610B-T2
RTLO-18610B
RTLO-18610B-T2
RTLO-14610A
RTLOF-11610B
RTLOF-11610B-T2
RTLOF-12610B
RTLOF-12610B-T2
RTLOF-13610B
RTLOF-13610B-T2
RTLOF-14610B
RTLOF-14610B-T2
RTLOF-15610B
RTLOF-15610B-T2
RTLOF-16610B
RTLOF-16610B-T2
RTLOF-17610B
RTLOF-17610B-T2
RTLOF-18610B
RTLO-14610B
FO-6406A-ASW
FO-6406A-ASX
FO-8406A-ASW
FO-8406A-ASX
RT-14910B-AS2
RTLO-14918A-AS2
RTLO-16918A-AS2
RTLO-18918A-AS2
RTLO-20918A-AS2
RTLO-22918A-AS2
RTO-10710B-AS2
RTO-10910B-AS2
RTO-10910B-DM2
RTO-12710B-AS2
RTO-12910B-AS2
RTO-12910B-DM2
RTO-14710B-AS2
RTO-14710C-AS2
RTO-14910B-AS2
RTO-14910B-DM2
RTO-14910C-AS2
RTO-16710C-AS2
RTO-16910B-AS2
RTO-16910B-DM2
RTO-16910C-AS2
RTO-18910B-AS2
This is a very comprehensive factory service manual for EATON ROADRANGER FULLER transmissions. This manual has been written in a format that is designed to meet the needs of ROADRANGER technicians worldwide. You will never be dissapointed with the quality and content of this workshop manual.
CONTENTS
General Information
General Service Practices and Part Inspection ............ 1
How to use this Manual ............................................... 5
Model Designation ...................................................... 8
Power Flow ................................................................. 9
Timing Procedures .................................................... 13
Tool Reference .......................................................... 15
Preventive Maintenance
Lubrication ................................................................ 16
Preventative Maintenance ......................................... 18
Inspection ................................................................. 20
Rear Seal Maintenance .............................................. 21
External Parts
How to Disassemble the External Parts ..................... 22
How to Assemble the External Parts ......................... 23
How to Remove the Air Lines and Hose .................... 24
How to Install the Air Lines and Hose ....................... 25
How to Remove the Air Filter/Regulator .................... 26
How to Install the Air Filter/Regulator ....................... 27
How to Remove a Roadranger Valve ......................... 28
How to Install a Roadranger Valve ............................ 29
How to Remove the Range Actuator Valve ................ 30
How to Install the Range Actuator Valve ................... 31
How to Remove the Top 2 Valve Assembly ............... 33
How to Install the Top 2 Valve Assembly .................. 34
How to Remove the Gear Shift Lever ........................ 35
How to Install the Gear Shift Lever ............................ 36
How to Remove the Shift Bar Housing ...................... 37
How to Install the Shift Bar Housing ......................... 38
How to Remove the Output Yoke/Companion Flange 39
How to Install the Output Yoke/Companion Flange ... 40
How to Remove the Auxiliary Section
Without Tapered Bearings ..................................... 41
How to Install the Auxiliary Section
Without Tapered Bearings ..................................... 43
How to Remove the Auxiliary Section
With Tapered Bearings .......................................... 45
How to Install the Auxiliary Section
With Tapered Bearings .......................................... 48
The Shimming Procedure For Tapered Bearings ....... 50
How to Remove the Clutch Housing .......................... 53
How to Install the Clutch Housing ............................. 54
How to Remove the Input Shaft
Without Disassembling the Transmission ............. 55
How to Install the Input Shaft
Without Disassembling the Transmission .............57
Shift Bar Housing
Shift Bar Housing Identification .................................59
How to Disassemble the Gear Shift Lever ..................61
How to Assemble the Gear Shift Lever ......................63
How to Disassemble the Standard Shift Bar Housing 65
How to Assemble the Standard Shift Bar Housing .....68
How to Disassemble the Standard
Shift Bar Housig (w/Super 10 on cover) ................71
How to Assemble the Standard
Shift Bar Housing (w/Super 10 on cover) ..............74
How to Disassemble the Forward
Shift Bar Housing (w/Super 10 on cover) ..............77
How to Assemble the Forward
Shift Bar Housing(w/Super 10 on cover) ...............80
How to Disassemble the New Forward
Shift Bar Housing (w/Super 10 on cover) ..............83
How to Assemble the New Forward
Shift Bar Housing (w/Super 10 on cover) ..............86
Front Section
How to Disassemble the Front Section ......................89
How to Remove the Auxiliary Drive Gear Assembly ...90
How to Remove the Reverse Idler Gear Assembly .....91
How to Remove the Countershaft Bearings ...............93
How to Remove the Mainshaft Assembly ..................95
How to Remove the Countershaft Assemblies ...........96
How to Remove the Input Shaft Assembly ................97
How to Assemble the Front Section ...........................99
How to Install the Reverse Idler Gear Assembly ......100
How to Install the Countershaft Assemblies ............102
How to Install the Countershaft Bearings .................103
How to Install the Input Shaft Assembly ..................105
How to Install the Mainshaft Assembly ....................108
How to Install the Auxiliary Drive Gear Assembly ....109
How to Disassemble the Auxiliary Drive Gear Assembly
110
How to Assemble the Auxiliary Drive Gear Assembly 112
How to Disassemble the Countershaft Assembly .....114
How to Assemble the Countershaft Assembly .........115
How to Disassemble the Mainshaft Assembly .........117
How to Assemble the Mainshaft Assembly ..............119
Auxiliary Section
How to Disassemble the Auxiliary Section .............. 124
How to Remove the Front Auxiliary Drive Gear ....... 125
How to Remove the Countershaft Assemblies
(w/Tapered Bearings) .......................................... 126
How to Remove the Countershaft Assemblies
(w/Ball Bearings) A Series ................................... 128
How to Remove the Rear Auxiliary Drive Gear ........ 130
How to Disassemble the Range Cylinder Assembly 131
How to Disassemble the Output Shaft Assembly .... 135
How to Disassemble the Splitter Cylinder Assembly 137
How to Assemble the Auxiliary Section ................... 139
How to Assemble the Output Shaft Assembly ......... 140
How to Assemble the Output Shaft Assembly
(A Series) ........................................................... 143
How to Install the Countershaft Assemblies
(w/Tapered Bearings) ......................................... 147
How to Install the Countershaft Assemblies
(w/Ball Bearings) A Series .................................. 150
How to Assemble the Range Cylinder Assembly ..... 153
How to Install the Rear Auxiliary Drive Gear ............ 157
How to Assemble the Splitter Cylinder Assembly .... 158
How to Install the Front Auxiliary Drive Gear ........... 161
How to Disassemble the Synchronizer Assembly .... 162
How to Assemble the Synchronizer Assembly ........ 163
Options
How to Remove the Integral Oil Pump .................... 165
How to Install the Integral Oil Pump ....................... 167
How to Disassemble the Integral Oil Pump ............. 169
How to Assemble the Integral Oil Pump .................. 171
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