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ZF Marine ZF 3 M, ZF 5 M, ZF 10 M, ZF 12 M, ZF 15 M, ZF 15 MA, ZF 15 MIV, ZF 25 M ZF 25 MA, ZF 30 M Servcie Repair Spare Parts List Manual DOWNLOAD
This is the most practical Service Repair Manual for the ZF Marine ZF 3 M, ZF 5 M, ZF 10 M, ZF 12 M, ZF 15 M, ZF 15 MA, ZF 15 MIV, ZF 25 M ZF 25 MA, ZF 30 M Servcie Repair Spare Parts List Manual Download ever compiled by mankind. This DOWNLOAD contains of high quality diagrams and instructions on how to service and repair your ZF. This is a must for the Do-It-Yourselfer! Instant Download and Bring good luck for you !!!
Model Covers:
ZF 3 M (HBW 35)
ZF 5 M (HBW 50)
ZF 10 M (HBW 100)
ZF 12 M (HBW 125) / HBW 10
ZF 15 M (HBW 150)
ZF 15 MA (HBW 150 A)
ZF 15 MIV (HBW 150 V)
ZF 25 M (HBW 250)
ZF 25 MA
ZF 30 M
This Manual Covers:
1. Description
1.1 Brief description
1.2 Technical data and maindimensions
1.2.1 ZF 3 M boat reversinggearbox unit
1.2.2 ZF 5 M boat reversinggearbox unit
1.2.3 ZF 10 M boat reversinggearbox unit
1.2.4 ZF 12 M boat reversinggearbox unit
1.2.5 ZF 15 M boat reversinggearbox unit
1.2.6 ZF 15 MA boat reversinggearbox unit
1.2.7 ZF 15 MIV boat reversinggearbox unit
1.2.8 ZF 25 M boat reversinggearbox unit
1.2.9 ZF 25 MA boat reversinggearbox unit
1.2.10 Accessories
1.2.11 Tools
1.2.12 Ident. No.
1.3 Gear casing
1.4 Gear set
1.5 Multiple-disc clutch and clutchoperation
1.6 Shaft bearings
1.7 Shaft seals
1,8 Lubrication
1.9 Cooling unit
2. Installation
2.1 Delivery condition
2.2 Transport
2.3 Removal of preservative
2.4 Painting the gearbox
2.5 Connection of gearboxwith engine
2.6 Connection of gearboxwith propeller
2.7 Suspension of enginegearboxassembly in the boat
2.8 Position of gearbox inthe boat
2.9 Operation of gearbox
2.10 Cooling unit
2.11 Engine-gearbox compartment
3. Operation
3.1 General information
3.2 Initial operation
3.3 Operating temperature
3.4 Operation of gearbox
3.5 Sailing or moving in tow
3.6 Lay-up periods
3.7 Preparation for re-use
4. Maintenance
4.1 Transmission oil
4.2 Oil quantity
4.3 Oil level checks
4.4 Oil change
4.5 Checking the shift cableand linkage
4.6 Cooling unit
4.7 Automatic transmission fluiid
List of recommended fluids
5. Disassembly
5.1 Removing the cooling unit
5.2 Removing and disassembling
the actuating lever cover plate
5.3 Removing the bearing shields
5.4 Separating the gearboxsections and removing theinput and output shafts
5.5 Removing the shifting fork
5.6 Removing the intermediate gear
5.7 Disassembling the input shaft
5.8 Disassembling the output shaft
5.9 Disassembling the quill shaft
6. Reassembly
6.1 General information
6.2 Pre-assembling the intermediategear shaft in the gearbox sectionwithout opening
6.3 Pre-assembling the shifting forkin the gearbox section withopening
6.4 Pre-assembling the actuatinglever cover plate
6.5 Pre-assembling the gears
6.6 Measuring the pre-assembledgears to determine settingvalue «a»
6.7 Pre-assembling the bearingshields
6.8 Pre-assembling the actuatingmembers
6.9 Reassembling the input shaft
6.10 Reassembling the output shaft
6.11 Reassembling the quill shaft
6.12 Final assembly of gearbox
6.13 Measuring the gear sets of
input shaft and output shaft
6.14 Mounting the actuating levercover plate
6.15 Mounting the cooling unit
7. Procedure to adjust the shiftinglever cover
8. Troubleshooting
9. Spare parts list
10. Drawings (Explosion view)
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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