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►► Shangli Forklift Operation & Service Manual 1 to 3 ton
and maintenance services
1.Transportation of forklift 1
https://www.tradebit.comekeeping of forklift 1
https://www.tradebit.comparation before using 1
https://www.tradebit.comration of the forklift 1
5. Operating Cautions 2
6,The oil of lift fork 4
7,lubrication system picture 5
The main technical parameter of forklift 6
The structure ,principle ,adjustment and maintenance of forklift 9
1 Power system 9
1.1General description of generator 9
1.2Installation of gasoline machine and the proceeding 11
1.3Check and adjustment of the generator 13
1.4The fuel system 16
1.5The accelerator pedal 18
https://www.tradebit.comctric gas system 19
2.1 summaries 19
2.2 The Brief operation introduction 20
3,Separators 26
3.1 Summary 26
3.2 Maintenance 29
4,the mechanic transmission equipment 32
4.1 Summary 32
https://www.tradebit.com hydraulic transmission mechanism 41
5.1 Summary 41
5.2 The torque converter 43
5.3 The hydraulic clutch 44
5.4 Control valve, flowing valve, and mini-valve 45
5.5 Transmission case shell 46
5.6 The oil pump 46
5.7 The hydraulic oil path 47
5.8 Drawing the damaged forklift 48
5.9 The linking position and oil pressure. And oil temperature survey 48
https://www.tradebit.com drive axle 49
6.1 Summary 49
6.2 The installation procedure of wheel hub 51
7,Steering system 52
7.1,Summary 52
7.2,Arbitral 53
7.3 The inspection after reassembling the steering system 55
8,Steering axle 56
8.1 Introduction 56
8.2 Steering knuckle and main steering pin 58
8.3 Hub 58
8.4 Steering cylinder 58
8.5 Rear wheel bearing pre-load adjustment 59
9,Braking system 60
9.1Summary 60
9.2 Maintenance of wheel brake 67
10,Hydraulic system 74
10.1 General description 75
10.2 Main pump 75
10.3 control valve and flowing valve 76
10.4 Hydraulic oil circuit 79
10.5 Operation of the multi-control valve 81
10.6 Lifting cylinder 81
10.7 Flow Regulator Valve 83
10.8 Tilt Cylinder 84
10.9 the hydraulic oil tank 85
10.10 Maintenance of the main oil pump 88
10.11 The testing 92
10.12 Troubleshooting 93
11,Lifting system 95
11.1 General Description 97
11.2 Inner and outer Masts 97
11.3 The fork shelf 97
11.4 The position of the roller 97
11.5 Maintenance 98
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