Konica Minolta MagiColor 5650EN / 5670EN Theory of Operation
Service Manual Konica Minolta MagiColor 5650EN / 5670EN;
Theory of Operation Service Manual Konica Minolta MagiColor 5650EN / 5670EN;
This service manual, is the full Konica Minolta MagiColor 5650EN / 5670EN Service Repair Manual.
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THEORY OF OPERATION TOTAL CONTENTS:
SAFETY AND IMPORTANT WARNING ITEMS
IMPORTANT NOTICE
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
SAFETY WARNINGS
WARNING INDICATIONS ON THE MACHINE
MEASURES TO TAKE IN CASE OF AN ACCIDENT
COMPOSITION OF THE SERVICE MANUAL
NOTATION OF THE SERVICE MANUAL
MAGICOLOR 5650EN/5670EN MAIN BODY
OUTLINE
COMPOSITION/OPERATION
DUPLEX OPTION
OUTLINE
COMPOSITION/OPERATION
LOWER FEEDER UNIT
OUTLINE
COMPOSITION/OPERATION
STAPLE FINISHER
OUTLINE
COMPOSITION/OPERATION
MAGICOLOR 5650EN/5670EN MAIN BODY
OUTLINE
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
3. SECTION CONFIGURATION
4. MEDIA PATH
5. IMAGE CREATION PROCESS
COMPOSITION/OPERATION
6. OVERALL COMPOSITION
6.1 TIMING CHART AT MAIN BODY POWERUP
6.2 CONTROL BLOCK DIAGRAM
7. WRITE SECTION
7.1 COMPOSITION
7.2 OPERATION
7.2.1 OVERVIEW
7.2.2 LASER EXPOSURE PROCESS
7.2.3 LASER EMISSION TIMING
7.2.4 LASER EMISSION AREA
7.2.5 LASER LIGHT INTENSITY CONTROL
7.2.6 REGISTRATION CORRECTION CONTROL
8. TONER SUPPLY SECTION
8.1 COMPOSITION
8.2 DRIVE
8.3 OPERATION
8.3.1 TONER CARTRIDGE CAPACITY
8.3.2 TONER CONVEYING MECHANISM
8.3.3 TONER COLLECTING PORT SHUTTER MECHANISM
8.3.4 TONER REPLENISHING MECHANISM
8.3.5 TONER LEVEL DETECTION
8.3.6 TONER NEAR-EMPTY CONDITION DETECTION
8.3.7 TONER EMPTY CONDITION DETECTION
8.3.8 TONER EMPTY CONDITION DETECTION CONTROL
8.3.9 TONER CARTRIDGE LIFE CONTROL
9. PRINT UNIT SECTION (OVERALL COMPOSITION)
9.1 COMPOSITION
9.2 OPERATION
9.2.1 PRINT UNIT LIFE DETECTION
9.2.2 PRINT UNIT LIFE CONTROL
10. PRINT UNIT SECTION (PHOTO CONDUCTOR)
10.1 COMPOSITION
10.2 DRIVE
10.3 OPERATION
10.3.1 PHOTO CONDUCTOR DRIVE MECHANISM
10.3.2 PHOTO CONDUCTOR POST-EXPOSURE CONTROL
10.3.3 PHOTO CONDUCTOR TOTAL EXPOSURE CONTROL UPON RECOVERY
10.3.4 PHOTO CONDUCTOR SMALL AMOUNT ROTATION CONTROL
11. PRINT UNIT SECTION (CHARGE CORONA)
11.1 COMPOSITION
11.2 OPERATION
11.2.1 CHARGE CORONA UNIT ON/OFF CONTROL
11.2.2 OUTPUT DURING PRE-PROCESS
11.2.3 OUTPUT DURING POST-PROCESS
11.2.4 OZONE VENTILATION MECHANISM
12. PRINT UNIT SECTION (DEVELOPING)
12.1 COMPOSITION
12.2 OPERATION
12.2.1 DEVELOPING DRIVE CONTROL
12.2.2 TONER COLLECTING PORT SHUTTER MECHANISM
12.2.3 TONER FLOW
12.2.4 DEVELOPING SYSTEM
12.2.5 CLEANING MECHANISM
12.2.6 TONER COLLECTING PORT SHUTTER MECHANISM
13. TRANSFER SECTION (1ST TRANSFER)
13.1 COMPOSITION
13.2 DRIVE
13.3 OPERATION
13.3.1 1ST TRANSFER OUTPUT CONTROL
13.3.2 1ST TRANSFER ROLLER PRESSURE/RETRACTION CONTROL
13.3.3 1ST TRANSFER ROLLER PRESSURE OPERATION
13.3.4 1ST TRANSFER ROLLER RETRACTION OPERATION
13.3.5 1ST TRANSFER ROLLER PRESSURE/RETRACTION POSITION CONTROL
13.3.6 TRANSFER BELT CLEANING MECHANISM
13.3.7 1ST TRANSFER BELT CLEANING CONTROL
13.3.8 1ST TRANSFER BELT BACKWARD ROTATION CONTROL
13.3.9 TONER COLLECTING PORT SHUTTER MECHANISM
14. TRANSFER SECTION (2ND TRANSFER)
14.1 COMPOSITION
14.2 DRIVE
14.3 OPERATION
14.3.1 2ND TRANSFER ROLLER PRESSURE MECHANISM
14.3.2 2ND TRANSFER ROLLER PRESSURE POSITION DEVIATION PREVENTIVE MECHANISM
14.3.3 2ND TRANSFER VOLTAGE CONTROL
14.3.4 2ND TRANSFER VOLTAGE SETTING CONTROL (ATVC: AUTO TRANSFER VOLTAGE CONTROL)
14.3.5 2ND TRANSFER ROLLER CLEANING CONTROL
15. WASTE TONER COLLECTING SECTION
15.1 COMPOSITION
15.2 DRIVE
15.3 OPERATION
15.3.1 TONER FLOW AT THE 1ST TRANSFER SECTION
15.3.2 TONER FLOW AT THE 2ND TRANSFER SECTION
15.3.3 TONER COLLECTING PORT SHUTTER MECHANISM AT THE SUCTION TRANSPORT UNIT
15.3.4 TONER COLLECTING PORT SHUTTER MECHANISM OF THE WASTE TONER BOTTLE
15.3.5 WASTE TONER BOX LOCKING MECHANISM
15.3.6 WASTE TONER BOX LOCKED POSITION DETECTION MECHANISM
15.3.7 WASTE TONER BOX-IN-POSITION DETECTION MECHANISM
15.3.8 WASTE TONER FLOW IN THE WASTE TONER BOX
15.3.9 WASTE TONER NEAR-FULL CONDITION DETECTION CONTROL
15.3.10 WASTE TONER FULL CONDITION DETECTION CONTROL
16. MEDIA FEED SECTION (TRAY 1)
16.1 COMPOSITION
16.2 DRIVE
16.3 OPERATION
16.3.1 MEDIA LIFT PLATE MECHANISM
16.3.2 MEDIA SEPARATION MECHANISM
16.3.3 MEDIA FEED CONTROL
16.3.4 MEDIA EMPTY CONDITION DETECTION CONTROL
16.3.5 EDGE GUIDE PLATE
16.3.6 MEDIA MISFEED DETECTION CONTROL
17. MEDIA FEED SECTION (TRAY 2)
17.1 COMPOSITION
17.2 DRIVE
17.3 OPERATION
17.3.1 MEDIA LIFT PLATE MECHANISM
17.3.2 MEDIA SEPARATION MECHANISM
17.3.3 MEDIA FEED CONTROL
17.3.4 MEDIA SUPPLY LEVEL DETECTION CONTROL
17.3.5 MEDIA EMPTY CONDITION DETECTION CONTROL
17.3.6 EDGE GUIDE PLATE
17.3.7 TRAILING EDGE GUIDE PLATE
17.3.8 TRAY OPEN/CLOSE DETECTION CONTROL
17.3.9 MEDIA MISFEED DETECTION CONTROL
18. MEDIA FEED SECTION (TRAY 2: MPC TYPE)
18.1 COMPOSITION
18.2 DRIVE
18.3 OPERATION
18.3.1 MEDIA LIFT PLATE MECHANISM
18.3.2 MEDIA SEPARATION MECHANISM
18.3.3 MEDIA FEED CONTROL
18.3.4 MEDIA SUPPLY LEVEL DETECTION CONTROL
18.3.5 MEDIA EMPTY CONDITION DETECTION CONTROL
18.3.6 EDGE GUIDE PLATE
18.3.7 TRAILING EDGE GUIDE PLATE
18.3.8 MEDIA SIZE DETECTION CONTROL
18.3.9 MEDIA MISFEED DETECTION CONTROL
19. CONVEYANCE SECTION (IDC SENSOR)
19.1 COMPOSITION
19.1.1 DRIVE
19.2 OPERATION
19.2.1 TONER DENSITY DETECTION CONTROL
19.2.2 IDC SENSOR CALIBRATION CONTROL
19.2.3 IDC SENSOR SHUTTER MECHANISM
20. CONVEYANCE SECTION (REGISTRATION ROLLER)
20.1 COMPOSITION
20.2 DRIVE
20.3 OPERATION
20.3.1 CONVEYANCE SPEED CONTROL
20.3.2 REGISTRATION ROLLER CONTROL
20.3.3 CONTROL OF LOOP FORMED BEFORE REGISTRATION ROLLER
20.3.4 CONTROL OF LOOP FORMED BEFORE 2ND TRANSFER
20.3.5 CONTROL OF LOOP FORMED BEFORE FUSING SECTION
20.3.6 MEDIA NEUTRALIZATION
20.3.7 OHP TRANSPARENCIES DETECTION CONTROL
20.3.8 MEDIA SIZE ERROR DETECTION CONTROL
20.3.9 REMAINING MEDIA DETECTION CONTROL WHEN THE MAIN POWER SWITCH IS
TURNED ON
20.3.10 TEMPERATURE/HUMIDITY SENSOR
21. FUSING SECTION
21.1 COMPOSITION
21.2 DRIVE
21.3 OPERATION
21.3.1 FUSING PRESSURE ROLLER PRESSURE SELECTION MECHANISM
21.3.2 FUSING PRESSURE ROLLER DRIVE CONTROL
21.3.3 FUSING TEMPERATURE CONTROL
21.3.4 FUSING TEMPERATURE CONTROL MANAGEMENT
21.3.5 WARM-UP CONTROL
21.3.6 POST-WARM-UP CONTROL
21.3.7 WAIT CONTROL
21.3.8 PROACTIVE CONTROL
21.3.9 PRINT CONTROL
21.3.10 POST-PRINT CONTROL
21.3.11 HEATER OFF CONTROL
21.3.12 PPM CONTROL
21.3.13 PROTECTION AGAINST ABNORMALLY HIGH TEMPERATURE
22. IMAGE STABILIZATION CONTROL
22.1 OVERVIEW OF IMAGE STABILIZATION CONTROL
22.1.1 COMPLETE CORRECTION CONTROL
22.1.2 SIMPLIFIED CORRECTION CONTROL
22.1.3 INDIVIDUAL REGISTRATION CONTROL
22.1.4 IMAGE STABILIZATION CONTROL EXECUTION REQUEST
23. MISCELLANEOUS
23.1 FAN CONTROL
23.1.1 COMPOSITION
23.1.2 FUNCTION
23.1.3 CONTROL
DUPLEX OPTION
OUTLINE
1. PRODUCT SPECIFICATIONS
COMPOSITION/OPERATION
2. OVERALL COMPOSITION
3. CENTER CROSS SECTION
4. DRIVE SYSTEM
5. MECHANICAL OPERATIONS
5.1 REVERSING MECHANISM
5.1.1 REVERSING OPERATION
5.1.2 MEDIA EXIT ROLLER DRIVE COUPLING MECHANISM
5.1.3 REVERSE MOTOR CONTROL
5.2 CONVEYANCE AND DUPLEX MEDIA FEED MECHANISM
5.2.1 CONVEYANCE AND DUPLEX MEDIA FEED OPERATION
5.2.2 TRANSPORT MOTOR CONTROL
5.3 2-SIDED PRINTING METHOD
5.3.1 PROCESS OF 2-SIDED PRINTING WITH A SINGLE SHEET OF MEDIA RESIDENT IN
THE SYSTEM
5.3.2 PROCESS OF 2-SIDED PRINTING WITH TWO SHEETS OF MEDIA RESIDENT IN THE SYSTEM
LOWER FEEDER UNIT
OUTLINE
1. PRODUCT SPECIFICATIONS
COMPOSITION/OPERATION
2. OVERALL COMPOSITION
3. DRIVE
4. OPERATIONS
4.1 MEDIA FEED CONTROL
4.1.1 MEDIA LIFT PLATE MECHANISM
4.1.2 FEED ROLLER/VERTICAL TRANSPORT ROLLER CONTROL
4.1.3 MEDIA SEPARATION MECHANISM
4.1.4 MEDIA DETECTION MECHANISM
4.1.5 MEDIA SUPPLY LEVEL DETECTION CONTROL
4.1.6 MEDIA EMPTY CONDITION DETECTION CONTROL
4.1.7 EDGE GUIDE PLATE
4.1.8 TRAILING EDGE GUIDE PLATE
4.1.9 MEDIA SIZE DETECTION CONTROL
4.1.10 MEDIA REFERENCE POSITION ADJUSTMENT MECHANISM
4.1.11 MEDIA MISFEED DETECTION CONTROL
STAPLE FINISHER
OUTLINE
1. PRODUCT SPECIFICATIONS
2. MEDIA PATH
2.1 FEEDING MEDIA TO THE MAIN TRAY
2.2 FEEDING MEDIA TO THE SUB TRAY
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
5. OPERATIONS
5.1 TRANSPORT UNIT SECTION
5.1.1 MEDIA TRANSPORT
5.1.2 TRANSPORT ROLLER DRIVE MECHANISM
5.1.3 TRANSPORT ROLLER SLIP MECHANISM
5.1.4 TRANSPORT COVER OPEN/CLOSE DETECTION
5.2 SUB TRAY TRANSPORT SECTION
5.2.1 ENTRANCE SWITCH
5.2.2 MEDIA TRANSPORT
5.2.3 MEDIA FULL DETECTION
5.2.4 FINISHER COVER OPEN/CLOSE DETECTION
5.3 MAIN TRAY TRANSPORT SECTION
5.3.1 ENTRANCE SWITCH
5.3.2 MEDIA TRANSPORT
5.3.3 UPPER EXIT ROLLER UP/DOWN MOTION MECHANISM
5.4 STORAGE SECTION
5.4.1 MEDIA ALIGNING MECHANISM
5.4.2 FINISHING TRAY MEDIA FULL DETECTION ON STAPLE MODE
5.4.3 ALIGNING BELT UP/DOWN MECHANISM
5.4.4 ALIGNING PLATE MECHANISM
5.4.5 EXIT MECHANISM
5.4.6 MEDIA EJECTOR MECHANISM
5.5 MAIN TRAY SECTION
5.5.1 MAIN TRAY ASCENT/DESCENT
5.5.2 MEDIA LEVEL DETECTION MECHANISM
5.5.3 MEDIA HOLDING MECHANISM
5.5.4 MEDIA FULL DETECTION
5.6 STAPLE SECTION
5.6.1 STAPLING MECHANISM
5.6.2 STAPLING POSITION
5.6.3 STAPLE SHEET EMPTY DETECTION