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Arctic Cat Snowmobile 2010 Service Repair Manual
Arctic Cat Snowmobile 2010
This Manual is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. The high level of detail, along with hundreds of illustrations and details guide the reader through each service and repair procedure.
This is the same manual used by dealer technicians to service, repair and mantain your Arctic Cat Snowmobile.
All Arctic Cat Snowmobile 2010 are covered:
Bearcat 570/Bearcat 570 XT/F 570/T570
Crossfire 600/M6
CFR/Crossfire/Crossfire Sno Pro/M-Series/M-Series Sno Pro - 800/1000 cc
F5 LXR
F6 Sno Pro
F8 LXR
F8/Sno Pro
Bearcat Z1 XT/TZ1*/Z1/Z1 LXR
TZ1 LXR
TZ1 Turbo LXR
Z1 Turbo/LXR/Sno Pro/EXT
Index of Contents:
1 - General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Engine Break-In
Drive Belt Break-In
Genuine Parts
High Altitude Operation
Low Oil Pressure Warning Light (1100 cc)
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 2-Stroke/600 Miles - 4-Stroke)
After Break-In Checkup Checklist
Engine Specifications (2-Stroke)
Engine Specifications (4-Stroke)
Cylinder Head Volume Specifications (2-Stroke)
Crankshaft Runout/Repair Specifications(2-Stroke)
Ignition Timing Specifications (2-Stroke)
Arctic Power Valve (APV) System
Specifications (2-Stroke)
Oil Consumption Specifications (2-Stroke)
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications (570 cc)
Carburetor Specifications (570 cc)
Electrical Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
Torque Conversions (ft-lb/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
(Table of Contents)
Engine Torque Patterns (1100 cc)
Steering/Body Torque Specifications
Drive System Torque Specifications
Rear Suspension Torque Specifications
2 - Engine
Engine - Bearcat 570/F 570/T570
Engine Removing/Installing - Crossfire 600 - M-Series 600
Engine Removing/Installing - CFR 800/1000 -
Crossfire 800 - M-Series 800/1000
Engine Removing/Installing - F-Series 500/600/800
Engine Servicing - 500/600 cc
Engine Servicing - 800/1000 cc
Engine - Bearcat Z1 XT/TZ1/Z1
Troubleshooting Engine (2-Stroke Carbureted)
Troubleshooting Engine (2-Stroke EFI)
Troubleshooting Engine (4-Stroke)
3 - Engine-Related Items
Water Pump (500/600 cc)
Water Pump (800/1000 cc)
Water Pump (1100 cc)
Pressure Testing Engine (2-Stroke)
Removing Spark Plugs (1100 cc)
Checking Compression (1100 cc)
Servicing Valves (1100 cc)
Installing Spark Plugs (1100 cc)
Changing Oil/Filter (1100 cc)
Testing Oil Pressure (1100 cc)
Oil Flow Chart (1100 cc)
Liquid Cooling System (500/600/800/1000 cc)
Liquid Cooling System (1100 cc)
Cooling System Schematics
Recoil Starter (500/600 cc)
Recoil Starter (570/800/1000 cc)
Air Silencer (570 cc)
Air Intake Assembly (Crossfire/M-Series)
Air Silencer (Crossfire/M-Series)
Air Silencer (Liquid Cooled F-Series 2-Stroke)
Air Silencer (1100 cc Non-Turbo)
Air Silencer (1100 cc Turbo)
Turbocharger/Intercooler (1100 cc Turbo)
Arctic Power Valve (APV) System (2-Stroke)
Exhaust Controlled Timing (ECT) System (2-Stroke)
4 - Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
5 - Electrical Systems
Testing Components
Ignition System (4-Stroke)
Ignition System (2-Stroke)
Throttle Position Sensor (2-Stroke EFI Models)
Throttle Position Sensor (4-Stroke)
Testing Electrical Resistances 500/600 cc 570 cc 800/1000 cc
Voltage Regulator Test 570 cc
CFR/Crossfire/M-Series 800/1000 cc
F8
Chassis Control Unit (CCU)/Codes(500/600 cc)
Servomotor/Potentiometer Test
Peak Voltage Output Tests 500/600 cc 570 cc 800/1000 cc
Testing Low-Oil Light Sensor
Testing Coolant Temperature Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge
Testing Fuel Gauge Sender (2-Stroke)
Testing Fuel Gauge Sender (4-Stroke)
Testing Electric Fuel Pump (2-Stroke)
Testing Electric Fuel Pump (4-Stroke)
Testing Ignition Key Switch (4-Stroke)
Testing Ignition Components (4-Stroke)
Emergency Stop Switch
Solenoid (Electric Start Models)
Fuse
Ignition Switch - Electric Start Function
Starter Motor (2-Stroke)
Starter Motor (4-Stroke)
Magneto (4-Stroke)
Troubleshooting Electric Start
Ignition Timing (2-Stroke)
Brakelight Switch
Headlight Dimmer Switch
Testing Handlebar Warmer Elements
Testing Thumb Warmer Element
Testing Handlebar Warmer/Thumb Warmer
Switch
Testing Passenger Handwarmer Switch
Testing Passenger Handwarmer Elements
Testing Seat Heater Harness/Switches
Testing Speedometer Sensor
Testing Reverse Alarm Switch
Testing Shift Switch
Testing Shift Actuator (500/600/1100 cc)
Troubleshooting Servomotor
Wiring Diagrams
6 - Drive Train/Track/Brake Systems
Drive Belt
Drive Clutch
Driven Pulley
Drive Clutch/Driven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive Clutch/Driven Pulley
Troubleshooting Drive Belt
7 - Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Bearcat XT
CFR/Crossfire
M-Series
F-Series/Z1
Bearcat 570/T-Series/Z1 EXT
Servicing ACT Shock
Rebuilding/Recharging Fox Air Shocks
Servicing Fox Zero Pro Shock Absorbers
Shaft Eyelet
Pressurizing Rebuildable Shocks
8 - Steering and Body
Steering Post (CFR/Crossfire/M-Series)
Steering Post (Bearcat/F-Series/T-Series/Z1)
Ski
Ski Wear Bar
Drag Link (Bearcat/F-Series/T-Series/Z1)
Tie Rods/Steering Link (Crossfire/M-Series)
Tie Rods (Bearcat/F-Series/T-Series/Z1)
Spindle (Crossfire/M-Series)
Spindle (Bearcat/F-Series/T-Series/Z1)
Steering Tie Rod (Crossfire/M-Series)
Steering Tie Rod(Bearcat/F-Series/T-Series/Z1)
Ski Alignment
Front Suspension Arms (Crossfire/M-Series)
Front Suspension Arms(Bearcat/F-Series/T-Series/Z1)
Front Suspension (Ski) Shock Absorber
Sway Bar (CFR/Crossfire)
Sway Bar (F-Series/T-Series/Z1)
Front Suspension Mounting Bracket(Bearcat/F-Series/T-Series/Z1)
Console (Crossfire/M-Series)
Console (Bearcat/F-Series/T-Series/Z1)
Front Bumper/Belly Pan Assembly(Crossfire/M-Series)
Gas Tank/Seat Assembly (Crossfire/M-Series)
Gas Tank/Seat Assembly(Bearcat/F-Series/T-Series/Z1)
Seat Cushion
Taillight/Brakelight Assembly
Windshield (CFR/Crossfire/M-Series)
Windshield (Bearcat/F-Series/T570/TZ1/Z1 - Non-Turbo)
Windshield (TZ1 Turbo)
Windshield (Z1 Turbo)
Backrest/Rack Assembly (Bearcat)
Tunnel/Chassis/Rear Bumper/Snowflap(Bearcat XT)
Tunnel/Chassis/Rear Bumper/Snowflap(Bearcat 570/T-Series)
Tunnel/Chassis/Rear Bumper/Snowflap(Crossfire/M-Series)
Tunnel/Chassis/Rear Bumper/Snowflap(F-Series/Z1)
Headlight Assembly (Bearcat/F-Series/T-Series/Z1)
Headlight Assembly (Crossfire/M-Series)
Adjusting Headlight Aim
Snowmobile Wiring Diagrams 2010
Language: ENG
File Format: PDF
Requirements: Adobe PDF Reader
Specifications: High quality - Fully Bookmarked - Printable
Compatible: All Windows and Mac Computers
All systems, maintenance and repairs are covered.
Hundreds of photos & Wiring diagrams showing complete procedures of disassembly and reassembly.
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