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CAT Lift Truck P8000 P9000 P10000 P11000 P12000 PD8000 PD9000 PD10000 PD11000 PD12000 Operation Maintenance Service Manual # 1 Download
With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently.
Below is the topics this manual covers, an absolute wealth of information at your fingertips.
Models Covered:
CAT Lift Truck P8000 - AT40-00011-up
CAT Lift Truck P9000 - AT29D-50001-up
CAT Lift Truck P10000 - AT29D-80001-up
CAT Lift Truck P11000 - AT33C-50001-up
CAT Lift Truck P12000 - AT33C-80001-up
CAT Lift Truck PD8000 - AT12B-00011-up
CAT Lift Truck PD9000 - AT19D-50001-up
CAT Lift Truck PD10000 - AT19D-80001-up
CAT Lift Truck PD11000 - AT28C-50001-up
CAT Lift Truck PD12000 - AT28C-80001-up
Manual Covers:
1. SAFETY RULES FOR LIFT TRUCK
OPERATORS
General................................................ 1-1
Warning Decals, Location ................... 1-2
Decals for LPG Fuel and Dual Fuel
Only ..................................................... 1-4
Warning Decals, Description ............... 1-5
Safety Rules ...................................... 1-10
Operating Precautions....................... 1-19
Working Precautions ......................... 1-24
LP-Gas .............................................. 1-30
2. KNOW YOUR LIFT TRUCK
Serial Number and Capacity Plate ...... 2-1
Electrical Components ........................ 2-2
Model View.......................................... 2-3
Driving Switches and Controls ............ 2-5
Instrument Panel ................................. 2-9
Presence Detection System (PDS) ... 2-26
Parking Brake Dragging Warning...... 2-31
Operating Switches and Controls
(MC Model)........................................ 2-32
Operating Switches and Controls
(FC Model) ........................................ 2-33
Operator Seat.................................... 2-37
Seat Belt............................................ 2-39
Fork Locking Pins.............................. 2-41
Changing Forks ................................. 2-42
Drawbar Pin (If Equipped) ................. 2-43
Assist Grip ......................................... 2-43
Engine Hood...................................... 2-44
Hydraulic Tank Oil Level /
Filler Hole .......................................... 2-45
Fuel Filler........................................... 2-45
Fuel Shut-off Valve............................ 2-45
Brake Tank Oil Level / Air Breather... 2-45
3. HOW TO AVOID A TIPOVER; HOW
TO SURVIVE ONE
Know What Lift Truck Stability Is......... 3-1
Center of Gravity (CG) ........................ 3-1
Stability and Center of Gravity
(Top View) ........................................... 3-1
Stability and Center of Gravity
(Side View).......................................... 3-2
Lift Truck Stability Base....................... 3-2
Capacity (Weight and Load Center).... 3-2
Capacity Plate ..................................... 3-3
Dos and Donts to Avoid Tipover........ 3-3
How to Survive in a Tipover ................ 3-8
4. REFUELING
Gasoline and Diesel Engine
Equipped............................................. 4-1
LP-Gas Equipped................................ 4-2
5. OPERATION
New Lift Truck Break-in....................... 5-1
Before Starting Engine ........................ 5-2
Starting Gasoline Engine .................... 5-5
Starting LP-Gas Engine ...................... 5-6
Starting Diesel Engine......................... 5-6
Engine Wont Start .............................. 5-8
After Starting Engine........................... 5-9
Before Moving Lift Truck ................... 5-10
Lift Truck Operation........................... 5-11
Stopping Lift Truck ............................ 5-16
Parking Lift Truck (After Stopping) .... 5-18
Leaving Lift Truck (FC Model)........... 5-19
6. OPERATING TECHNIQUES
Stacking Methods................................ 6-1
Handling Loads Safely ........................ 6-2
Correct Operating Steps ..................... 6-3
Incorrect Operating Steps ................... 6-4
Inching Into and Lifting the Load......... 6-6
Traveling With the Load ...................... 6-8
Unloading .......................................... 6-10
Working on Grades ........................... 6-13
7. STORING THE LIFT TRUCK
End of Each Shift Storage................... 7-1
Long Term Storage ............................. 7-2
TABLE OF CONTENTS
TABLE OF CONTENTS-ii
8. TRANSPORTATION HINTS
Lift Truck Loading and Shipping.......... 8-1
Lift Truck Lifting and Tiedown
Information .......................................... 8-1
9. SPECIAL SITUATIONS
Care in Cold Weather.......................... 9-1
Care in Hot Weather............................ 9-2
Severe Dust or Lint Conditions............ 9-2
10. TROUBLESHOOTING
Stalled Engine ................................... 10-1
Starting With Jumper Cables............. 10-1
If Lamps Wont Glow ......................... 10-2
If the Engine Coolant Temperature
Gauge Shows Red Zone................... 10-4
If Torque Converter Oil Temperature
Warning Lamp Glows (Powershift).... 10-5
Trouble With the LP-Gas Equipment. 10-5
If the Lift Truck Wont Change
Directions .......................................... 10-6
If the Lift Truck Wont Move............... 10-7
If the Mast Stops Moving
(MC Model)........................................ 10-8
If the Mast and Attachments Malfunction
(FC Model) ........................................ 10-9
If a Tire Blows Out........................... 10-10
Changing Tires ................................ 10-10
Changing Dual Tires (Optional)....... 10-16
Rear Tire ......................................... 10-18
Error Codes and Explanations ........ 10-20
11. MAINTENANCE
General.............................................. 11-1
Inspection Precautions ...................... 11-3
Maintenance Schedule...................... 11-4
Every 10 Service Hours or Daily (Pre-Start),
Whichever Comes First ................... 11-10
Every 50 Service Hours or Weekly,
Whichever Comes First ................... 11-36
Parts to Be Changed Periodically.... 11-37
12. SERVICE DATA
Fuel Information ................................ 12-1
Coolant Information........................... 12-2
Recommended Fuels and Oils.......... 12-4
Specifications (Standard Models) ..... 12-7
Refill Capacities ................................ 12-9
Capacities and Lift Truck Weight
(Standard Models)........................... 12-10
13. TO THE CAT LIFT TRUCK OWNER
The Importance of Genuine Parts ..... 13-1
Proper Disposal of Your Lift Truck .... 13-1
Instructions for Ordering Parts .......... 13-2
Service Registration .......................... 13-3
Transfer of Ownership Report for Cat Lift
Trucks Customers Only..................... 13-4
This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. You can also print this entire manual if you would like to have a hardcopy.
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Tags:
CAT, Lift Truck, P8000, P9000, P10000, P11000, P12000, PD8000, PD9000, PD10000, PD11000, PD12000, mc, fc, powershift, tb45, s6s, engine, 4 ton, 5 ton, lpg, service, workshop, repair, shop, wsm, fsm, pdf, download, manual, specifications, lube points, oil types, periodic maintenance and tune-up procedures, engine servicing, disassembly, reassembly, engine removal, fuel and lubrication systems, carb rebuild, carb adjustments, electrical system, ignition, charging, starter, battery, switches, chassis, wheels, brakes, steering, suspension, axles, chassis assembly, servicing information, wiring diagrams, wire/cable/hose routing, tools, tightening torques, service data, complete engine service, fuel system service, all factory repair procedures, gearbox, exhaust system, suspension, fault finding, clutch removal and installation, front suspension, bodywork, gearbox service, gearbox removal and installation, cooling system, detailed specifications, transmission, factory maintenance schedules, electrics, engine firing order, brake servicing procedures, u-joint service procedures, cv joint service procedures, timing chain service, exhaust service,
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