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Suzuki LT250R Quad Racer Service Repair Manual 1985-1992
1985-1986-1987-1988-1989-1990-1991-1992
This manual can be used by anyone from a first time owner/amateur to a professional https://www.tradebit.comy to read type,And give you all the information needed to do the procedure correctly.
Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Torque specifications / Safety first / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic ahnd tools / Tune-up and troubleshooting tools / Mechanic's tips / Of Road Rules / Riding safely
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Engine lubrication / Service intervals maintenance schedule / Tires and wheels / Periodic lubrication / Transmission clutch oil change / Control throttle clutch parking brake cable lubrication / Periodic maintenance / Drive chain adjustment / Fuel shut off valve and filter inspection / Air filter / Engine tune-up / Cylinder head nut torque / Spark plug plugs / Idle speed adjustment / Carbon removal / Specifications
CHAPTER FOUR / ENGINE (1985-1986 MODELS)
Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications
CHAPTER FIVE / ENGINE (1987 AND LATER MODELS)
Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Exhaust valve / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH AND TRANSMISSION (1985-1986 MODELS)
Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications
CHAPTER SEVEN / CLUTCH AND TRANSMISSION (1987 AND LATER MODELS)
Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carb service / Carb adjustments / Air filter air box / Throttle cable / Fuel shutoff valve / Fuel tank / Exhaust system / Exhaust system repair / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition / Ignition coil / Lighting system / Magneto testing / Switches / Wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system check / Pressure check / Radiator / Water pump / Hoses / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Starting system / Tires / Specifications
CHAPTER TWELVE / REAR AXLE AND SUSPENSION
Rear wheel / Rear axle and driven sprocket / Rear axle / Driven sprocket / Rear axle inspection / Drive sprocket and drive chain / Rear axle bearing housing / Shock absorber adjustment / Shock absorber and linkage / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder / Rear master cylinder / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement / Rear brake hose replacement / Bleeding the system / Rear brake pedal / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender / Front hand grip / Rear hand grip / Specifications
INDEX
WIRING DIAGRAMS
File Data
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