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Toshiba e-STUDIO 6CP, Service Manual
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Toshiba e-STUDIO 6CP.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Toshiba e-STUDIO 6CP photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
NOTICES AND SAFETY INFORMATION
LASER NOTICES
SAFETY INFORMATION
PREFACE
GENERAL INFORMATION
MAINTENANCE APPROACH
TOOLS REQUIRED FOR SERVICE
SERIAL NUMBER
ACRONYMS
STANDARD FEATURES
PRINTER (MAIN)
PRINTER OPTIONS
PRINTER IDENTIFICATION
OPTIONS IDENTIFICATION
PRINTER THEORY OF OPERATION
PRINTER SYSTEMS DESCRIPTION
BASIC PRINCIPLES OF COLOR PRINTING
MECHANICAL AND ELECTRICAL STRUCTURES
PRINTER COMPONENT SYSTEMS
BASIC PROCESS OF COLOR PRINTING
PRINT SYSTEM AND TRANSFER SYSTEM
STRUCTURE OF OPC BELT (PHOTO DEVELOPER CARTRIDGE)
BASIC STRUCTURE OF THE PRINT SYSTEM
DETAILS OF THE PRINT SYSTEM
CHARGING PROCESS
EXPOSING PROCESS
DEVELOPING PROCESS
FIRST TRANSFER (DRUM) PROCESS
BELT DISCHARGE (ERASE LAMP) PROCESS
BELT CLEANING PROCESS
DETAILS OF THE TRANSFER SYSTEM
SECOND TRANSFER (PAPER) PROCESS
PAPER DISCHARGING PROCESS
DRUM CLEANER PROCESS
DETAILS OF THE OPTICAL SYSTEM
DETAILS OF THE PAPER TRANSPORTATION SYSTEM
FUSING UNIT
FUSING PROCESS
CONTROL SYSTEM STRUCTURE
ELECTRICAL SYSTEM AND FUNCTION
CONTROL OF PRINT PROCESS
PRINT SEQUENCE DIAGRAM
LASER DRIVE CONTROL CIRCUIT
INTERFACE CONTROL
LOWER FEED UNIT THEORY OF OPERATION
DUPLEX THEORY OF OPERATION
DIAGNOSTIC INFORMATION
START
SERVICE ERROR CODES
OPERATOR MESSAGES
PAPER JAM MESSAGES
SYMPTOM TABLES
PRINTER SYMPTOM TABLE
PRINT QUALITY SYMPTOM TABLE
OPTIONAL LOWER FEED UNIT SYMPTOM TABLE
OPTIONAL DUPLEX UNIT SYMPTOM TABLE
PRINTER SERVICE CHECKS
901YELLOW DEVELOPER CLUTCH SERVICE CHECK
902MAGENTA DEVELOPER CLUTCH SERVICE CHECK
903CYAN DEVELOPER CLUTCH SERVICE CHECK
904BLACK DEVELOPER CLUTCH SERVICE CHECK
905YELLOW/BLACK DEVELOPER SOLENOID SERVICE CHECK
906MAGENTA/CYAN DEVELOPER SOLENOID SERVICE CHECK
907TONER EMPTY SENSOR P.W.B. BOARD SERVICE CHECK
910DEVELOPER MOTOR (DM) DRIVE SERVICE CHECK
911MAIN MOTOR (MM) SERVICE CHECK
915CONTROL COOLING FAN SERVICE CHECK
916OZONE FAN SERVICE CHECK
917FUSER HEATER FAN SERVICE CHECK
918ERASE LAMP SERVICE CHECK
920, 922, 923FUSER UNIT SERVICE CHECK
921FUSER THERMISTOR SERVICE CHECK
981DUPLEX MOTOR (DPM1, DPM2) SERVICE CHECK
982DUPLEX UPPER SOLENOID (DSOL-U) SERVICE CHECK
983 DUPLEX FAN (D-FAN) SERVICE CHECK
984DUPLEX LOWER SOLENOID (DSOL-L) SERVICE CHECK
990TRANSFER DRUM ENCODER SENSOR (HPSEN) SERVICE CHECK 2-61
991TRANSFER ROLLER CAM CLUTCH (TRCM) SERVICE CHECK
992DRUM CLEANER BRUSH CAM CLUTCH (FBCM)
SERVICE CHECK
993CLEANER CLUTCH (FBCL) SERVICE CHECK
994FUSER CLUTCH (FUCL) SERVICE CHECK
995OPC BELT CARTRIDGE, BELT MARKER SENSOR (PBS)
SERVICE CHECK
997HIGH VOLTAGE POWER SUPPLY UNIT (HVU) SERVICE CHECK . 2-69
OPC BELT (PHOTO DEVELOPER) CARTRIDGE DRIVE SERVICE CHECK
OPERATOR PANEL SERVICE CHECK
OPTIONS NO POWER SERVICE CHECK
PAPER DISCHARGE SERVICE CHECK
PRINTER NO POWER SERVICE CHECK
TONER FEED SERVICE CHECK
WASTE TONER FEED SERVICE CHECK
PAPER FEED SERVICE CHECKS
PRINTER PAPER FEED SERVICE CHECK
LOWER FEED UNIT PAPER FEED SERVICE CHECK
DUPLEX PAPER FEED SERVICE CHECK
PRINT QUALITY SERVICE CHECKS
BACKGROUND SERVICE CHECK
BACK STAIN SERVICE CHECK
BANDING SERVICE CHECK
BLACK LINE SERVICE CHECK
COLOR MISREGISTRATION SERVICE CHECK
INSUFFICIENT FUSING SERVICE CHECK
INSUFFICIENT GLOSS SERVICE CHECK
JITTER SERVICE CHECK
MISSING IMAGE AT EDGE SERVICE CHECK
MIXED COLOR IMAGE SERVICE CHECK
MOTTLE SERVICE CHECK
RESIDUAL IMAGE SERVICE CHECK
RIBBING SERVICE CHECK
TONER DROP SERVICE CHECK
VERTICAL LINE SERVICE CHECK
VERTICAL STAGGERING IMAGE SERVICE CHECK
VERTICAL WHITE BAND SERVICE CHECK
WHITE BAND SERVICE CHECK
WHITE LINE I SERVICE CHECK
WHITE LINE II SERVICE CHECK
WHITE SPOT / BLACK SPOT SERVICE CHECK
WHITE PRINT SERVICE CHECK
WRINKLE / IMAGE MIGRATION SERVICE CHECK
SPACING TABLE
ROLLER SPECIFICATIONS
DIAGNOSTIC AIDS
DISABLING DOWNLOAD EMULATIONS
PAPER JAM SEQUENCE
DIAGNOSTIC MODE
DIAGNOSTICS MENU STRUCTURE
PRINT QUALITY TEST PAGES
PRINT REGISTRATION
SETTING TRAY 2 LEFT MARGIN
SETTING TOP MARGIN
PRINT TESTS
HARDWARE TESTS
LCD TEST
BUTTON TEST
PARALLEL WRAP TEST
ROM MEMORY TEST
DRAM MEMORY TEST
SERIAL WRAP TEST
DUPLEX TESTS
DUPLEX LEFT MARGIN
DEVICE TESTS
QUICK DISK TEST
DISK TEST/CLEAN
FLASH TEST
PRINTER SETUP
SETTING THE PAGE COUNT
VIEWING THE PERMANENT PAGE COUNT
SERIAL NUMBER
SETTING CONFIGURATION ID
PARALLEL STROBE ADJUSTMENT
RESETTING COUNTERS
ERROR LOG
VIEWING THE ERROR LOG
CLEARING THE ERROR LOG
RESTORE EP FACTORY DEFAULTS
EXITING DIAGNOSTIC MODE
PRINT QUALITY TEST PAGE
REPAIR INFORMATION
REMOVAL AND CLEANING PRECAUTIONS
HANDLING THE PRINTED CIRCUIT BOARDS WITH
MOS ICS
DURING TRANSPORTATION/STORAGE:
DURING REPLACEMENT:
DURING INSPECTION:
IMAGE BELT CARTRIDGE/OPC
DURING TRANSPORTATION/STORAGE
HANDLING
PARTS NOT TO BE TOUCHED
ADJUSTMENTS
PRINTER REMOVAL PROCEDURES
PRECAUTIONS TO TAKE BEFORE MAINTENANCE WORK
PRINTER COVERS
UPPER SIDE COVER (L) REMOVAL
SIDE COVER (R) REMOVAL
SIDE COVER (L) REMOVAL
SIDE F COVER (L) REMOVAL
TOP COVER ASSEMBLY REMOVAL
PAPER EXIT COVER / PAPER EXIT FRONT COVER /
PAPER EXIT COVER (U) REMOVAL
TRANSFER COVER REMOVAL
REAR COVER REMOVAL
REAR COVER (U) REMOVAL
BASE COVER (R) REMOVAL
BASE COVER (L) REMOVAL
CLEANER COVER REMOVAL
FRONT COVER REMOVAL
PRINTER BOARD REMOVALS
PRINTER BOARD LAYOUT
MAIN ENGINE (MCTL P.W.B.) BOARD REMOVAL
IOD1 P.W.B. REMOVAL
IOD2 P.W.B. REMOVAL
PANEL P.W.B. (OPERATOR CONTROL) REMOVAL
POWER SUPPLY UNIT (LOW VOLTAGE POWER SUPPLY -
LVPS) REMOVAL
HIGH VOLTAGE POWER SUPPLY UNIT (HVU) REMOVAL
ERASE LAMP REMOVAL
MOTOR REMOVALS
FAN / MOTOR LAYOUT
MAIN MOTOR (MM) / BD GEAR ASSEMBLY REMOVAL
MAIN GEAR UNIT REMOVAL
DEVELOPER MOTOR (DM) REMOVAL
DEVELOPER DRIVE UNIT REMOVAL
OPTICAL UNIT (PRINTHEAD SCANNER MOTOR ASSEMBLY) REMOVAL
CONTROL FAN (3) (CTFAN) REMOVAL
HEATER FAN (HTFAN) REMOVAL
OZONE FAN (OZFAN) / OZONE DUCT ASSEMBLY REMOVAL
CLUTCH AND SOLENOID REMOVALS
CLUTCH (FUCL, FBCL, RECL) REMOVAL
PAPER FEEDER CLUTCH (PCLU) REMOVAL
DEVELOPER CLUTCH (DCLK, DCLY, DCLM, DCLC) REMOVAL
CAM CLUTCH (FBCM, TRCM) REMOVAL
SENSOR REMOVALS
INTERLOCK SWITCH (FRONT) REMOVAL
INTERLOCK SWITCH (TOP) REMOVAL
INTERLOCK SWITCH (REAR) REMOVAL
PAPER SENSOR (PAPER FEEDING SENSOR PT1) REMOVAL
PAPER EXIT SENSOR (PT2) REMOVAL
PAPER EMPTY SENSOR (PEU) / OHP SENSOR (OHP) REMOVAL
PAPER SIZE SENSOR (PSU) REMOVAL
DRUM JAM SENSOR (DPJ) REMOVAL
OIL SENSOR (OIL) REMOVAL
DRUM ENCODER SENSOR (HPSEN) REMOVAL
BELT SENSOR (PBS) REMOVAL
WASTE TONER SENSOR (TBLE/TBFL) (WASTE TONER
HOLDER ASSEMBLY) REMOVAL
TONER SENSOR ASSEMBLY (TPD) / (TTR) REMOVAL
CLEANING ROLLER SENSOR (FCS) REMOVAL
PAPER FULL SENSOR (PFUL) REMOVAL
TONER KEY SENSOR (TNK) REMOVAL
TRANSFER UNIT (ROLLERS AND DRUM) REMOVAL
TRANSFER UNIT REMOVAL
REGISTRATION ROLLER REMOVAL
TRANSFER DRUM REMOVAL
PAPER FEED ROLLER / SEPARATOR PAD REMOVAL
FRONT COVER UNIT REMOVAL
PAPER EXIT UNIT / PAPER EXIT ROLLER REMOVAL
DISCHARGER BRUSH REMOVAL
WASTE TONER FEEDER (U) (STAY 'A' ASSEMBLY) REMOVAL
FUSER CONNECTOR REMOVAL
WASTE TONER FEEDER (L) REMOVAL
FUSER UNIT REMOVAL
LOWER FEEDER UNIT (LFU) REMOVALS
LOWER FEEDER UNIT TOP COVER (R) REMOVAL
LOWER FEEDER UNIT TOP COVER (L) REMOVAL
LOWER FEEDER UNIT FRONT TOP COVER REMOVAL
LOWER FEEDER UNIT BASE COVER (R) REMOVAL
LOWER FEEDER UNIT BASE COVER (L) REMOVAL
LOWER FEEDER UNIT PAPER SENSOR REMOVAL
LOWER FEEDER UNIT PAPER SIZE SENSOR (SL-PS -A57
P.W.B. ASSEMBLY) REMOVAL
LOWER FEEDER UNIT PAPER FEED CLUTCH (PKCLL) /
LF CLUTCH (DPKCL) REMOVAL
LOWER FEEDER UNIT PAPER FEEDER ROLLING /
SEPARATOR PAD REMOVAL
DUPLEX COVER AND PAPER GUIDE REMOVALS
DUPLEX SIDE COVER LOW (R) REMOVAL
DUPLEX SIDE COVER LOW (L) REMOVAL
DUPLEX COVER TOP (R) REMOVAL
DUPLEX COVER TOP (L) REMOVAL
DUPLEX COVER TOP (B) ASSEMBLY REMOVAL
DUPLEX COVER TOP (C) ASSEMBLY REMOVAL
DUPLEX COVER LOW (B) ASSEMBLY REMOVAL
DUPLEX BOTTOM COVER ASSEMBLY REMOVAL
DUPLEX PAPER GUIDE RVS UNIT REMOVAL
DUPLEX PAPER GUIDE RVS IN REMOVAL
DUPLEX PAPER GUIDE BOTTOM REMOVAL
DUPLEX PAPER TOP ASSEMBLY (D-TOP UNIT AND
D-LOWER UNIT) REMOVAL
DUPLEX PAPER GUIDE TOP ASSEMBLY REMOVAL
DUPLEX PRINT P.W.B. REMOVAL
DUPLEX RELAY P.W.B. REMOVAL
DUPLEX MOTOR 1 REMOVAL
DUPLEX MOTOR 2 REMOVAL
DUPLEX FAN MOTOR REMOVAL
DUPLEX SOLENOID (U) ASSEMBLY REMOVAL
DUPLEX SOLENOID (L) ASSEMBLY REMOVAL
DUPLEX INTERLOCK SWITCH (D-SW1, D-SW2) REMOVAL
DUPLEX INTERLOCK SWITCH (D-SW3, D-SW4) REMOVAL
DUPLEX D PAPER SENSOR (PT5) REMOVAL
DUPLEX PAPER SENSOR LOW (PT4) REMOVAL
LOCATIONS
PRINTER
OPTIONS
ELECTRONIC COMPONENTS
SENSOR LOCATIONS
PRINTER CIRCUIT BOARD LOCATIONS
FAN/MOTOR LOCATIONS
SOLENOID/CLUTCH LOCATIONS
SYMBOL AND PART NAME TABLE
WIRING DIAGRAM / CABLE HARNESS REFERENCE
CONTROLLER RIP CARD
MAIN ENGINE (MCTL P.W.B.) BOARD
IOD1 P.W.B. BOARD
IOD2 P.W.B. BOARD
LOW VOLTAGE POWER SUPPLY (LVPS) BOARD
HIGH VOLTAGE UNIT (HVU) BOARD
FUSER UNIT (LVPS) BOARD
CONNECTOR LOCATIONS FOR OPTIONS
LOWER FEED UNIT OPTION
DUPLEX UNIT
CONNECTOR PIN ASSIGNMENTS
LOCATION 1
LOCATION 2
LOCATION 3
LOCATION 4
LOCATION 5
LOCATION 6
LOCATION 7
LOCATION 8
LOCATION 9
LOCATION 10
LOCATION 11
LOCATION 12
LOCATION 13
LOCATION 14
LOCATION 15
LOCATION 16
LOCATION 17
LOCATION 18
LOCATION 19
LOCATION 20
LOCATION 21
LOCATION 22
LOCATION 23
LOCATION 24
LOCATION 25
LOCATION 26
LOCATION 27
LOCATION 28
LOCATION 29
LOCATION 30
LOCATION 31
LOCATION 32
LOCATION 33
LOCATION 34
LOCATION 35
LOCATION 36
LOCATION 37
LOCATION 38
LOCATION 39
LOCATION 40
LOCATION 41
LOCATION 42
PRINTER CABLES
CABLE 1 CONNECTOR ASSIGNMENTS
CABLE 2 CONNECTOR ASSIGNMENTS
CABLE 3 CONNECTOR ASSIGNMENTS
CABLE 4 CONNECTOR ASSIGNMENTS
CABLE 5 CONNECTOR ASSIGNMENTS
CABLE 6 CONNECTOR ASSIGNMENTS
CABLE 7 CONNECTOR ASSIGNMENTS
CABLE 8 CONNECTOR ASSIGNMENTS
CABLE 9 CONNECTOR ASSIGNMENTS
CABLE 10 CONNECTOR ASSIGNMENTS
CABLE 11 CONNECTOR ASSIGNMENTS
CABLE 12 CONNECTOR ASSIGNMENTS
CABLE 13 CONNECTOR ASSIGNMENTS
PREVENTIVE MAINTENANCE
SAFETY INSPECTION GUIDE
SERVICE PRECAUTIONS
CLEANING PROCEDURES
LUBRICATION SPECIFICATIONS
PRINTER SUPPLIES AND MAINTENANCE SCHEDULES
CLEANING FOR MAINTENANCE
PARTS CATALOG
HOW TO USE THIS PARTS CATALOG
ASSEMBLY 1:
ASSEMBLY 2:
ASSEMBLY 3:
ASSEMBLY 4:
ASSEMBLY 5: CONTROLLER RIP CARD
ASSEMBLY 6: PRINTER CABLE HARNESS SETS
ASSEMBLY 7: MISCELLANEOUS
ASSEMBLY 8: LOWER FEED UNIT
ASSEMBLY 9: DUPLEX UNIT
INDEX
Number of pages: 442.
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