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Konica Minolta MagiColor 2400W, 2430DL, 2450, Field Service Manual
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Konica Minolta MagiColor 2400W, 2430DL, 2450 copier.
You can print, zoom or read any diagram, picture or page from this Field Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Konica Minolta MagiColor 2400W, 2430DL, 2450 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
GENERAL
1. System configuration
2. Product specifications
2.1 Type
2.2 Functions
2.3 Maintenance
2.4 Machine Specifications
2.5 Operating Environment
2.6 Controller
MAINTENANCE
3. Periodic check
3.1 Maintenance items
3.1.1 Parts to be replaced by users (CRUs)
3.1.2 Parts to be replaced by Service Engineers (FRUs)
3.2 Maintenance parts
3.3 Concept of parts life
3.4 Maintenance procedure (Periodic parts check)
3.4.1 Pick-up Roller
3.4.2 Separation Pad
3.4.3 PH Window
3.4.4 Toner Cartridge (C/M/Y/Bk)
3.4.5 Drum Cartridge
3.4.6 2nd Transfer Roller
3.4.7 Transfer Belt Unit
3.4.8 Fusing Unit
4. Service tool
4.1 Consumable Parts
4.1.1 Toner Cartridge (TC) (as an individual part)
4.1.2 Drum Cartridge
4.1.3 Maintenance Kit
5. Firmware upgrade
5.1 Print Control Board (PWB-P) firmware upgrading (2400W/2430 DL)
5.1.1 Upgrading procedure
5.2 Print Control Board (PWB-P) firmware upgrading (2450)
5.2.1 Upgrading procedure
6. Other
6.1 Disassembly/adjustment prohibited items
6.2 Disassembly/assembly list (other parts)
6.3 Disassembly/assembly procedure
6.3.1 Rear Panel
6.3.2 Rear Cover
6.3.3 Left Cover
6.3.4 Right Cover
6.3.5 Paper Take-up Cover
6.3.6 Front Cover
6.3.7 Control Panel (PWB-OP)
6.3.8 USB Board (PWB-USB)
6.3.9 Print Control Board (PWB-P)
6.3.10 Mechanical Control Board (PWB-A)
6.3.11 Power Unit (PU)
6.3.12 High Voltage Unit (HV)
6.3.13 Waste Toner Near Full Detection Board (PWB-C)
6.3.14 PH Unit
6.3.15 Paper Pick-up Unit
6.3.16 Main Motor (M1)
6.3.17 Power Supply Cooling Fan Motor (M4)
6.3.18 Ventilation Fan Motor (M6)
6.3.19 Fusing Motor (M7)
6.3.20 Developing Motor (M3)
6.3.21 Rack Motor (M2)
6.3.22 Tray1 Paper Pick-up Solenoid (SL1)
6.3.23 Registration Roller Solenoid (SL2)
6.3.24 Pressure/Retraction Solenoid/Cleaning Blade (SL3)
6.3.25 Pressure/Retraction Solenoid /2nd Image Transfer (SL4)
6.3.26 Temperature/Humidity Sensor (HS1)
6.3.27 AIDC Sensor (AIDC)
6.3.28 Torque limiter
6.3.29 Hard Disk (Option)
ADJUSTMENT/SETTING
7. How to use the adjustment section
8. Description of the Control Panel (magicolor 2400W)
8.1 Control Panel Display
8.1.1 LED Indicator
8.1.2 List of Status Messages
8.1.3 Cancel Key
8.2 Service Support Tools
8.2.1 Details of Service Support Tools
8.2.2 Compatible OS
8.2.3 High altitude support
8.2.4 White spots/void areas in high-density areas
8.2.5 Consumables expected life display
8.2.6 Consumables counter reset
8.2.7 RoHS sensor support
9. Description of the Control Panel (magicolor 2430 DL)
9.1 Control Panel Display
9.1.1 Basic Screen
9.1.2 Warning Screen
9.1.3 Error display
9.1.4 Caution Display
9.2 List of Control Panel Messages
9.2.1 Normal state messages
9.2.2 Caution messages
9.2.3 Minor error messages
9.2.4 Error messages
9.2.5 Serious error messages
9.2.6 Malfunction messages
9.3 Canceling a Print Job
10. Menu (magicolor 2430 DL)
10.1 List of menu functions
10.2 SPECIAL PAGES
10.2.1 PRINT CONFIG PAGE
10.2.2 PRINT TEST PAGES
10.2.3 PRINT MENU MAP
10.3 LANGUAGE
10.4 ENGINE
10.4.1 REPLACE TONER
10.4.2 TONER EMPTY
10.4.3 ENERGY SAVER
10.4.4 AUTO CONTINUE
10.4.5 TRAY CHAINING
10.4.6 ENGINE SERVICE
10.5 NETWORK
10.5.1 DHCP:XX / BOOTP:XX
10.5.2 IP ADDRESS
10.5.3 SUBNET MASK
10.5.4 GATEWAY
10.5.5 MAC ADDRESS
10.5.6 HTTP
10.5.7 SNMP
10.5.8 FORCED MODES
10.6 CONSUMABLE USAGE
10.6.1 BLACK TONER
10.6.2 CYAN TONER
10.6.3 MAGENTA TONER
10.6.4 YELLOW TONER
10.6.5 DRUM CARTRIDGE
10.7 DIRECT PRINT
10.7.1 IMAGE QUALITY
10.7.2 PAPER SIZE
10.7.3 MEDIA TYPE
10.7.4 LAYOUT
10.7.5 BRIGHTNESS
10.7.6 SHARPNESS
10.7.7 AUTO ROTATE
11. Description of the Control Panel (magicolor 2450)
11.1 Control Panel Display
11.1.1 Basic Screen
11.1.2 Caution display
11.1.3 Error display
11.1.4 Malfunction screen
11.2 List of Control Panel Messages
11.2.1 Standard status messages
11.2.2 Caution messages
11.2.3 Error messages
11.2.4 Malfunction messages
11.3 Cancelling a Print Job
12. Menu (magicolor 2450)
12.1 List of menu functions
12.2 PROOF/PRINT MENU
12.2.1 Entering the password
12.3 PRINT MENU
12.3.1 MENU MAP
12.3.2 CONFIGURATION
12.3.3 STATISTICS PAGE
12.3.4 FONT LIST
12.3.5 DIRECTORY LIST
12.3.6 DEMO
12.4 PAPER MENU
12.4.1 INPUT TRAY
12.4.2 DUPLEX
12.4.3 ORIENTATION
12.4.4 PAGE RECOVERY
12.5 QUALITY MENU
12.5.1 REPLACE TONER
12.5.2 TONER OUT ACTION
12.5.3 AIDC
12.5.4 DENSITY CONTROL
12.6 INTERFACE MENU
12.6.1 ETHERNET
12.6.2 USB
12.6.3 PARALLEL
12.6.4 ACTIVE I/F
12.7 SYSTEM DEFAULT MENU
12.7.1 PRINT QUALITY
12.7.2 COLOR MODE
12.7.3 EMULATIONS
12.7.4 STARTUP OPTIONS
12.7.5 DATE & TIME
12.7.6 ENERGY SAVER
12.7.7 ENERGY SAVER MGT
12.7.8 SECURITY
12.7.9 CAPTURE PRT JOB
12.7.10 FORMAT
12.7.11 RESTORE/SAVE
12.7.12 SAVE CUSTOM
12.8 LANGUAGE MENU
12.9 ENVIRONMENT MENU
12.9.1 ALTITUDE SETUP
12.9.2 TRANSFER VOLTAGE
12.9.3 DUPLEX DENSITY
13. Service Mode (magicolor 2400W)
13.1 Service Mode entry procedure
13.1.1 Toner Cartridge removal mode
14. Service Mode (magicolor 2430 DL)
14.1 Service/Service person mode entry procedure
14.2 List of Service Mode menu functions
14.3 Settings/adjustments in Service/Service person mode functions
14.3.1 RESTORE FACTORY DEFAULT
14.3.2 SERVICE PERSON SRU USAGE
14.3.3 RESET CONTROLLER
14.3.4 RESET COUNTER TRANSFER BELT
14.3.5 RESET COUNTER FUSER UNIT
14.3.6 RESET COUNTER TRANSFER ROLLER
15. Service Menu (magicolor 2450)
15.1 Service menu entry procedure
15.2 List of Service Menu Functions
15.3 Settings/adjustments in Service Menu functions
15.3.1 SRU
TROUBLESHOOTING
16. Jam Display
16.1 Misfeed display
16.2 Misfeed Display Resetting Procedure
16.3 Sensor layout
16.4 Solution
16.4.1 Initial check items
16.4.2 Misfeed at paper feed section
16.4.3 Misfeed at 2nd transfer section
16.4.4 Misfeed at fusing section
16.4.5 Misfeed at exit section
16.4.6 Undefined misfeed
17. Error Codes
17.1 Trouble code
17.1.1 Indication of the Error indicator (magicolor 2400W)
17.1.2 Indication of the LCD display (magicolor 2430 DL)
17.1.3 Indication of the LCD display (magicolor 2450)
17.1.4 Trouble code list
17.2 How to reset
17.3 Solution
17.3.1 04: Mechanical Control Board malfunction
17.3.2 05: Flash ROM malfunction
17.3.3 08: Main Motor malfunction
17.3.4 08: Ventilation Fan Motor malfunction
17.3.5 0C: Power Supply Cooling Fan Motor malfunction
17.3.6 10: Polygon Motor malfunction
17.3.7 12: Laser malfunction
17.3.8 14: 2nd image transfer pressure/retraction failure
17.3.9 15: Cleaning Blade pressure/retraction failure
17.3.10 16: Transfer Belt rotation failure
17.3.11 17: Rack rotation failure
17.3.12 18: Heating Roller warm-up failure
17.3.13 19: Abnormally low Heating Roller temperature
17.3.14 1A: Abnormally high Heating Roller temperature
17.3.15 1B: Faulty Thermistor
17.3.16 21: Faulty OHP Sensor
17.3.17 23: Faulty Waste Toner Near Full Detection Board
18. Power Supply Errors
18.1 Machine is not energized at all (PU operation check)
18.2 Control panel indicators do not light
18.3 Fusing heaters do not operate
19. Miscellaneous Errors
19.1 List of miscellaneous malfunctions
19.2 Fatal error engine I/F
19.3 ROM error
19.4 SDRAM error
19.5 Fatal error EEPROM
19.6 Fatal error data decompression
19.7 Fatal error non-supported engine
19.8 Fatal error AIDC Sensor
19.9 Controller internal error
19.10 Fatal error DBE
19.11 Fatal error video transfer
19.12 Fatal print spooler error
20. Image Quality Problems
20.1 Solution
20.1.1 White lines in FD, white bands in FD, colored lines in FD,
and colored bands in FD
20.1.2 White lines in CD, white bands in CD, colored lines in CD,
and colored bands in CD
20.1.3 Uneven density in FD
20.1.4 Uneven density in CD
20.1.5 Low image density
20.1.6 Gradation reproduction failure
20.1.7 Foggy background
20.1.8 Poor color reproduction
20.1.9 Void areas, white spots
20.1.10 Colored spots
20.1.11 Blurred image
20.1.12 Blank copy, black copy
20.1.13 Incorrect color image registration
20.1.14 Poor fusing performance, offset
20.1.15 Brush effect, blurred image
20.1.16 Back marking
20.1.17 Uneven pitch
APPENDIX
21. Parts layout drawing
21.1 Main Unit
21.2 Lower Feeder Unit (option)
21.3 Duplex Option (option)
22. Connector layout drawing
23. Timing chart
Numbers of pages: 275.
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