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Suzuki Outboard DF9.9 DF15 DF25 DF30 DF40 DF50 DF70 HP Four Strokes Shop Service Manual
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Models Covered:
Suzuki DF9.9 (1997-2000)
Suzuki DF15 (1997-2000)
Suzuki DF25 (1997-2000)
Suzuki DF30 (1997-2000)
Suzuki DF40 (1997-2000)
Suzuki DF50 (1997-2000)
Suzuki DF70 (1997-2000)
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Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING AND TESTING
Outboard engine identification / Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system / Starting system / Charging system / Ignition system / Warning system / Fuses and wire harness / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Check engine oil level / Check for fuel and oil leaks / Engine mounting hardware inspection and torque / Propeller inspection / Cooling system flush / Routine power head maintenance / Engine oil change / Oil filter replacement / Timing belt inspection / Valve adjustment / Hoses and clamps inspection / Spark plug inspection / Throttle and shift linkage inspection / Fastener inspection / Timing and fuel system adjustments / Battery service / Power head anode inspection / Midsection maintenance / Swivel and tilt pin lubrication / Steering cable lubrication / Anode inspection / Ground wire inspection / Gearcase maintenance / Gearcase lubricant change / Propeller shaft and nut lubrication / Anode inspection / Storage preparation / Submersion / Corrosion maintenance / Tune-up / Ignition timing check / Compression check / Carburetor adjustment / On-boat testing / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment / Throttle cable and linkage adjustment / Shift cable and linkage adjustment / Carburetor synchronization (DF25 and DF30 models) / Pilot screw adjustment / Idle speed adjustment / Choke solenoid and choke linkage / Dashpot adjustment / Neutral-only start cable / Trim position sender / Trim tab / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel system service precautions / Low pressure fuel pump / Silencer cover / Carburetor removal and installation / Carburetor overhaul / Fuel injection system / Specifications
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery maintenance / Specifications
CHAPTER EIGHT / POWER HEAD
Flywheel / Power head removal/installation/repair / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and maintenance / Cylinder block assembly / Break-in procedure / Specifications
CHAPTER NINE / GEARCASE
Gearcase shim selection / Gearcase shim adjustments / Specifications
CHAPTER TEN / MANUAL STARTER
Manual starter / Specifications
CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection / Specifications
CHAPTER TWELVE / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
File Data
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| File Size | 18 megabytes |
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