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Canon iPF9000, iPF9000S, iPF9100 Series - Service Manual
This manual, Canon iPF9000, iPF9000S, iPF9100, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon iPF9000, iPF9000S, iPF9100 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iPF9000, iPF9000S, iPF9100 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
Chapter 1. PRODUCT DESCRIPTION
1.1 Product Overview
1.1.1 Product Overview
1.2 Features
1.2.1 Features
1.2.2 Features
1.2.3 Features
1.2.4 Printhead
1.2.5 Ink tank
1.2.6 Ink tank
1.2.7 Cutter unit
1.2.8 Roll holder
1.2.9 Stand
1.2.10 Media take-up unit
1.2.11 Hard disk drive
1.2.12 Hard disk drive
1.2.13 Consumables
1.2.14 Consumables
1.3 Product Specifications
1.3.1 General Specifications
1.3.2 Product Specifications
1.3.3 Product Specifications
1.4 Detailed Specifications
1.4.1 Printing mode
1.4.2 Print Speed and Direction
1.4.3 Print Speed and Direction
1.4.4 Interface Specifications
1.5 Names and Functions of Components
1.5.1 Front
1.5.2 Rear
1.5.3 Top Cover (Inside)
1.5.4 Carriage
1.5.5 Ink Tank Cover (Inside)
1.5.6 Ink Tank Cover (Inside)
1.6 Basic Operation
1.6.1 Operation Panel
1.6.2 Main Menu
1.6.3 Main Menu
1.6.4 Basket Unit
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
1.7.1.2 Adhesion of Ink
1.7.1.3 Electrical Parts
1.7.2 Other Precautions
1.7.2.1 Printhead
1.7.2.2 Ink tank
1.7.2.3 Handling the Printer
1.7.3 Precautions When Servicing Printer
1.7.3.1 Notes on the Data Stored in the Printer
1.7.3.2 Confirming the Firmware Version
1.7.3.3 Precautions against Static Electricity
1.7.3.4 Precautions for Disassembly/Reassembly
1.7.3.5 Self-diagnostic Feature
1.7.3.6 Disposing of the Lithium Battery
Chapter 2. TECHNICAL REFERENCE
2.1 Basic Operation Outline
2.1.1 Printer Diagram
2.1.2 Printer Diagram
2.1.3 Print Signal Sequence
2.1.4 Print Signal Sequence
2.1.5 Print Driving
2.1.6 Print Driving
2.1.7 Print Driving
2.2 Firmware
2.2.1 Operation Sequence at Power-on
2.2.2 Operation Sequence at Power-off
2.2.3 Print Control
2.2.4 Print Control
2.2.5 Print Control
2.2.6 Print Position Adjustment Function
2.2.7 Head Management
2.2.8 Printhead Overheating Protection Control
2.2.9 Pause between Pages
2.2.10 White Raster Skip
2.2.11 Sleep mode
2.2.12 Hard disk drive
2.3 Printer Mechanical System
2.3.1 Outline
2.3.1.1 Outline
2.3.2 Ink Passage
2.3.2.1 Ink Passage
2.3.2.2 Ink Tank Unit
2.3.2.3 Carriage Unit
2.3.2.4 Printhead
2.3.2.5 Purge Unit
2.3.2.6 Maintenance Cartridge
2.3.2.7 Air Flow
2.3.3 Paper Path
2.3.3.1 Outline
2.3.3.2 Paper Path
2.3.3.3 Cutter Unit
2.4 Printer Electrical System
2.4.1 Outline
2.4.1.1 Overview
2.4.1.2 Overview
2.4.2 Main Controller
2.4.2.1 Main controller PCB components
2.4.2.2 Main controller PCB components
2.4.3 Carriage Relay PCB
2.4.3.1 Carriage relay PCB components
2.4.4 Head Relay PCB
2.4.4.1 Head relay PCB components
2.4.4.2 Head relay PCB components
2.4.5 Motor Driver
2.4.5.1 Media take-up PCB components
2.4.6 Maintenance Cartridge Relay PCB
2.4.6.1 Maintenance cartridge relay PCB components
2.4.7 Power Supply
2.4.7.1 Power supply block diagram
2.5 Detection Functions with Sensors
2.5.1 Sensors for covers
2.5.2 Ink passage system
2.5.3 Carriage system
2.5.4 Paper path system
2.5.5 Paper path system
2.5.6 Media take-up Unit
2.5.7 Others
Chapter 3. INSTALLATION
3.1 Installation
3.1.1 Making Pre-Checks
3.1.1.1 Making Pre-Checks
3.1.1.2 Making Pre-Checks
3.1.1.3 Making Pre-Checks
3.1.2 Unpacking and Installation
3.1.2.1 Checking the Contents
3.1.2.2 Checking the Contents
3.1.2.3 Assembling the Stand
3.1.2.4 Installing the Printer
3.1.2.5 Installing the Media Take-up Unit
3.1.2.6 Installing the Basket
3.1.2.7 Removing Protection Materials
3.1.3 Checking the Images/Operations
3.1.3.1 Checking the Image and Operation
3.2 Transporting the Printer
3.2.1 Transporting the Printer
3.2.1.1 Transporting the Printer
3.2.1.2 Transporting the Printer
3.2.2 Reinstalling the Printer
3.2.2.1 Reinstalling the Printer
Chapter 4. DISASSEMBLY/REASSEMBLY
4.1 Service Parts
4.1.1 Service parts
4.2 Disassembly/Reassembly
4.2.1 Diassembly/Reassembly
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on locations prohibited from disassembly
4.3.2 Moving the carriage manually
4.3.3 Units requiring draining of ink
4.3.4 External Covers
4.3.5 Drive Unit
4.3.6 Carriage Unit
4.3.7 Ink Tube Unit
4.3.8 Feeder Unit
4.3.9 Purge Unit
4.3.10 Ink Tank Unit
4.3.11 Linear Encoder
4.3.12 Head Management Sensor
4.3.13 PCBs
4.3.14 Opening the cap and moving the wiper unit
4.3.15 Opening and closing ink supply valves
4.3.16 Draining the ink
4.4 Applying the Grease
4.4.1 Applying the Grease
4.5 Adjustment and Setup Items
4.5.1 Adjustment Item List
4.5.2 Action to take after replacing the Carriage Unit or Multi Sensor
4.5.3 Action to take after replacing the Feed Roller Encoder or Feed Roller
4.5.4 Action to take after replacing the Head Management Sensor
Chapter 5. MAINTENANCE
5.1 Periodic Replacement Parts
5.1.1 Periodic Replacement Parts
5.2 Consumable Parts
5.2.1 Consumable Parts
5.2.2 Consumable Parts
5.2.3 Consumable Parts
5.3 Periodic Maintenance
5.3.1 Periodic Maintenance
Chapter 6. TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Level: Check
6.1.2.2 Check maint cartridge capacity
6.1.2.3 Ink tank is empty. Replace the ink tank
6.1.2.4 No ink tank loaded. Check ink tank
6.1.2.5 Close Ink Tank Cover
6.1.2.6 End of paper feed. Cannot feed paper more
6.1.2.7 Paper Type Wrong
6.1.2.8 GARO W12xx
6.1.2.9 Check printed document
6.1.2.10 Prepare for parts replacement. Call for service
6.1.2.11 Parts replacement time has passed. Call for service
6.1.3 Troubleshooting When Errors Occur
6.1.3.1 03870001-2015 Cutter error
6.1.3.2 03010000-200C/03010000-200E/03010000-200F/03010000-2017/03010000-2018/03016000-2010 multi sensor
6.1.3.3 03031000-2E0F Upper cover sensor error
6.1.3.4 03031101-2E10 Ink tank cover switch error
6.1.3.5 03031000-2E11 Carriage cover sensor error
6.1.3.6 03031000-2E12 Defective paper release lever
6.1.3.7 03010000-2016/03010000-2E27 Paper feed error
6.1.3.8 03010000-200D Cut media end error
6.1.3.9 03010000-2E1F/03060000-2E14/03060A00-2E00/03061000-2E15/03063000-2E08/03860002-2E02/03860002-2E0A/03860002-2E0C Path mismatch error
6.1.3.10 03862000-2E09 Insufficient roll media error
6.1.3.11 03890000-2920 Media take-up motor error
6.1.3.12 03890000-2921 Media take-up paper detection sensor error
6.1.3.13 03060A00-2E1B Roll media end error
6.1.3.14 03861001-2405/03861001-2406 Borderless printing error
6.1.3.15 03810104-2500/03810101-2501/03810102-2502/03810103-2503/03810112-2504/03810113-2505/03810106-2506/03810105-2508/03810115-2509/03810107-250A/03810109-250B/03810108-250C No ink error
6.1.3.16 03830104-2520/03830101-2521/03830102-2522/03830103-2523/03830112-2524/03830113-2525/03830106-2526/03830105-2528/03830115-2529/03830107-252A/03830109-252B/03830108-252C Ink tank is not installed. ( This error occurs when the ink tank is replaced.)
6.1.3.17 03800204-2540/03830201-2541/03830202-2542/03830203-2543/03830212-2544/03830213-2545/03830206-2546/03830205-2548/03830215-2549/03830207-254A/03830209-254B/03830208-254C Invalid ink tank ID
6.1.3.18 03830304-2560/03830301-2561/03830302-2562/03830303-2563/03830312-2564/03830313-2565/03830306-2566/03830305-2568/03830305-2568/03830315-2569/03830307-256A/03830309-256B/03830308-256C Ink tank EEPROM error
6.1.3.19 03810204-2570/03810201-2571/03810202-2572/03810203-2573/03810212-2574/03810213-2575/03810206-2576/03810205-2578/03810215-2579/03810207-257A/03810209-257B/03810208-257C Ink low error (occurs when replacing the printhead)
6.1.3.20 03810204-2580/03810201-2581/03810202-2582/03810203-2583/03810212-2584/03810213-2585/03810206-2586/03810205-2588/03810215-2589/03810207-258A/03810209-258B/03810208-258C Ink low error (occures when cleaning B is executed)
6.1.3.21 03810204-2590/03810201-2591/03810202-2592/03810203-2593/03810212-2594/03810213-2595/03810206-2596/03810205-2598/03810215-2599/03810207-259A/03810209-259B/03810208-259C Ink low error (occures when printing)
6.1.3.22 03800301-2801/03800201-2802/03800401-2803/03800201-2812/03800302-2809/03800202-280A/03800402-280B/03800202-2813 Printhead error
6.1.3.23 03800101-2800/03800102-2808/03800201-2804/03800202-2807 Printhead installing error
6.1.3.24 03800501-280D/03800502-280E Defective printhead nozzle
6.1.3.25 03841201-2816/03841201-2817/03841101-2818/03841001-2819/03841001-281B Maintenance cartridge error
6.1.3.26 03010000-2820/03010000-2821/03010000-2822/03010000-2823/03130031-2F32/03010000-2F33/ Adjustment error
6.1.3.27 03130031-260E Gap detection error
6.1.3.28 03130031-260F Gap adjustment error
6.1.3.29 03130031-2618 VH voltage abnormality error
6.1.3.30 03800500-2F2F/03800500-2F30 Head management sensor error
6.1.3.31 03130031-2F16 Mist fan error
6.1.3.32 03130031-2F17 Suction fan error
6.1.3.33 03030000-2E21 IEEE1394 Error
6.1.3.34 03130031-2F25 Carriage home position error
6.1.3.35 03130031-2F26/03130031-2F27 Carriage motor error
6.1.3.36 03130031-2F1F/03130031-2F20 Defective sensor in purge unit
6.1.3.37 03130031-2F22/03130031-2F23/03130031-2F2D Purge motor driving error
6.1.3.38 03130031-2F2A Feed roller home position error
6.1.3.39 03130031-2F3A valve open/close error
6.1.3.40 03130031-2F2E Roll media feeding error
6.1.3.41 03130031-2F28 Lift motor time out error
6.1.3.42 031A1002-2905/031A1002-2906 Hard disk preservation error
6.1.3.43 031A1001-2908/031A1006-2909 Hard disk error
6.1.3.44 03130031-2F13 A/D Converter external trigger output stopped
6.1.3.45 03130031-2F14 ASIC Register cannot be written
6.1.3.46 03900001-4042/03900001-4049 Firmware error
6.1.3.47 E194-4034 Sensor calibration error
6.1.4 Troubleshooting When Service Call Errors Occur
6.1.4.1 E141-4046 Recovery system's count error
6.1.4.2 E144-4047 Supply system's count error
6.1.4.3 E146-4001 Waste ink count full
6.1.4.4 E161-403E/E161-403F Abnormally high head temperature
6.1.4.5 E194-404A Non-discharge detection count error
6.1.4.6 E196-4040/E196-4041/E196-4042/E196-4043/E196-4044/E196-4045 Main controller PCB error
6.1.4.7 E198-401C/E198-401D/E198-401E RTC error
6.1.4.8 E602-401A HDD failure
6.1.4.9 E602-401B HDD connection error
6.2 Location of Connectors and Pin Arrangement
6.2.1 Main controller PCB
6.2.2 Main controller PCB
6.2.3 Carriage relay PCB
6.2.4 Head relay PCB
6.2.5 Head relay PCB
6.3 Version Up
6.3.1 Firmware Update Tool
6.4 Service Tools
6.4.1 Tool List
Chapter 7. SERVICE MODE
7.1 Service Mode
7.1.1 Service Mode Operation
7.1.2 Map of the Service Mode
7.1.3 Map of the Service Mode
7.1.4 Map of the Service Mode
7.1.5 Details of Service Mode
7.1.6 Details of Service Mode
7.1.7 Details of Service Mode
7.1.8 Sample Printout
7.1.9 Sample Printout
7.2 Special Mode
7.2.1 Special Modes for Servicing
Chapter 8. ERROR CODE
8.1 Outline
8.1.1 Outline
8.2 Warning Table
8.2.1 Warnings
8.3 Error Table
8.3.1 Errors
8.4 Sevice Call Table
8.4.1 Service call errors
Numbers of pages: 432.
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