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Mutoh ValueJet 1604, Service Manual & Parts List
This service manual, is the full Mutoh ValueJet 1604 Service Repair Manual.
This manual, Mutoh ValueJet 1604, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mutoh ValueJet 1604 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mutoh ValueJet 1604 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
1. SAFETY INSTRUCTIONS
1.1 Introduction
1.2 Warnings, Cautions and Notes
1.3 Important Safety Instructions
1.4 Warning Labels
1.4.1 Handling the Warning Labels
1.4.2 Locations and Types of Warning Labels
2. PRODUCT OVERVIEW
2.1 Introduction
2.2 Features
2.3 Part Names and Functions
2.3.1 Front Section
2.3.2 Rear Section
2.3.3 Winding Unit Section (Optional)
2.3.4 Operation Panel
2.4 Plotter Status
2.4.1 Normal
2.4.2 Setup Menu
2.4.3 Self-Diagnosis Function
2.4.4 Maintenance Mode
2.4.5 Selecting Panel Language and Panel Temperature
3. SPECIFICATIONS
3.1 Introduction
3.2 Product Specifications
3.3 Interface Specifications
3.3.1 Network Interface Specifications
3.4 Options/Supplies List
3.4.1 Options
3.4.2 Supplies
3.5 Choosing a Place for the Printer
4 PARTS REPLACEMENTS
4.1 Introduction
4.2 Removing Covers
4.2.1 Removing Panel Cover
4.2.2 Removing Maintenance Cover
4.2.3 Removing Maintenance Cover U
4.2.4 Removing Side Maintenance Cover R
4.2.5 Removing Side Maintenance Cover L
4.2.6 Removing Side Top Cover R
4.2.7 Removing Side Top Cover L
4.2.8 Removing Rear Side Cover
4.2.9 Removing Cartridge Cover (Upper)
4.2.10 Removing Cartridge Cover (Middle)
4.2.11 Removing Cartridge Cover (Lower)
4.2.12 Removing Switch Cover R
4.2.13 Removing Switch Cover L
4.2.14 Removing Front Cover
4.2.15 Removing Rear Top Cover
4.2.16 Removing Top Cover
4.2.17 Removing Media Guide F (Upper)
4.2.18 Removing Media Guide R (Upper)
4.2.19 Removing Media Guide R (Lower)
4.3 Replacing Covers
4.3.1 Replacing Panel Unit
4.3.2 Replacing Maintenance Cover Sensor
4.3.3 Replacing Front Cover Sensor
4.3.4 Replacing Front Cover Gear, Damper Gear (Sintered)
4.4 Replacing Board Base (X Rail Section)
4.4.1 Opening Board Box 64
4.4.2 Replacing Power Board Assembly
4.4.3 Replacing HEATER CONT Board
4.4.4 Replacing HEATER RELAY Board
4.4.5 Replacing Cooling Fan (24V) Assembly (for Main Board)
4.4.6 Replacing Cooling Fan (24V) Assembly (in Media Guide F)
4.4.7 Replacing MAIN Board
4.4.8 Replacing Fuse
4.4.9 Replacing Inlet Assembly
4.5 Replacing Board Base Section (Y Rail Section)
4.5.1 Replacing Heater Junction Board Assembly
4.6 Replacing X Rail Section
4.6.1 Replacing PF Speed Reduction Belt
4.6.2 Replacing PF Motor Assembly
4.6.3 Replacing PF Encoder Assembly
4.6.4 Replacing PF_ENC Scale, PF Speed Reduction Pulley
4.6.5 Replacing P_REAR Sensor Assembly
4.6.6 Replacing Lever Up Sensor
4.6.7 Replacing Heater, Thermistor
4.6.8 Replacing Suction Fan
4.6.9 Replacing Platen Non-Reflective Tape
4.6.10 Replacing Media Holder
4.6.11 Replacing Flushing Tray
4.6.12 Replacing Flushing Absorber
4.7 Replacing Y Rail Section
4.7.1 Replacing Steel Belt
4.7.2 Replacing CR Motor Assembly
4.7.3 Replacing CR Drive Pulley Assembly
4.7.4 Replacing T Fence
4.7.5 Replacing CR Origin Sensor
4.7.6 Replacing CR Driven Pulley
4.7.7 Replacing Steel Bearer
4.7.8 Replacing CR_FFC
4.7.9 Replacing Pressure Roller
4.7.10 Replacing Ink Tube
4.8 Replacing Cursor Section
4.8.1 Releasing Head Lock
4.8.2 Removing CR Board Cover
4.8.3 Replacing CR Board Assembly
4.8.4 Replacing CR Encoder Assembly
4.8.5 Replacing PG Origin Sensor Assembly
4.8.6 Replacing Cursor Roller Arm Assembly
4.8.7 Removing Print Head Cover
4.8.8 Replacing Damper Assembly L_Assy
4.8.9 Replacing Print Head
4.8.10 Replacing Head FFC
4.8.11 Replacing P_EDGE Sensor Assembly
4.9 Replacing Maintenance Section
4.9.1 Removing Maintenance Inner Cover
4.9.2 Replacing Cleaner Head
4.9.3 Replacing Maintenance Assembly
4.10 Replacing IH Section
4.10.1 Replacing Ink ID Board Assembly
4.10.2 Replacing Frame Assembly, Needle
4.10.3 Replacing Ink Cartridge Control Cable
4.10.4 Replacing Cartridge Holder Assembly
4.10.5 Replacing Two-Way Valve NX
4.10.6 Replacing SMC Two-Way Valve
4.10.7 Replacing Sub-Tank Lower Absorber Assembly
4.10.8 Replacing Sub-Tank Assembly
4.11 Replacing Leg Section
4.11.1 Replacing Waste Fluid Bottle
4.12 Replacing Roll Media Holder Assembly
4.12.1 Replacing Roll Media Holder Assembly on the VJ16_L Side
4.12.2 Replacing Roll Media Holder Assembly on the VJ16_R Side
4.13 Replacing Winding Unit Section (Option)
4.13.1 Removing Tension Arm
4.13.2 Removing Take-up Holding Plate
4.13.3 Removing Take-up Cover
4.13.4 Replacing Scroller
4.13.5 Replacing VJ Take-up CNT Board Assembly
4.13.6 Replacing CR_HP Sensor, Lever Sensor
4.13.7 Replacing Peripheral Devices of VJ Take-up Motor Assembly
5. SELF-DIAGNOSIS MODE
5.1 Introduction
5.2 Preparation
5.2.1 Preparations on Machine
5.2.2 Starting Up
5.3 Operations in Self-Diagnosis Mode
5.3.1 Operating Self-Diagnosis Mode
5.3.2 Diagnosis Items in Self-Diagnosis Menu
5.4 Platen Adjustment Menu
5.5 Inspection Menu
5.5.1 Memory Size Menu
5.5.2 Version Menu
5.5.3 Operation Panel Menu
5.5.4 Sensor Menu
5.5.5 Encoder Menu
5.5.6 Fan Menu
5.5.7 History Menu
5.5.8 Head Waveform Menu
5.6 Ink Charging Menu
5.7 Adjustment Menu
5.7.1 Head Nozzle Check Menu
5.7.2 Skew Check Menu
5.7.3 Head Slant Check Menu
5.7.4 Voltage Adjustment
5.7.5 Uni-D/Bi-D Low/High Adjustment
5.7.6 Side Margin Adjustment Menu
5.7.7 Test Printing Menu
5.7.8 HeadWash Menu
5.7.9 HeadWash Menu 2
5.7.10 Software Counter Initialization Menu
5.7.11 Feed Pitch Check Menu
5.7.12 Solid Print Menu
5.8 Cleaning Menu
5.9 Sample Printing Menu
5.10 Time Check
5.11 Parameter Menu
5.11.1 Parameter Initialization Menu
5.11.2 Parameter Update Menu
5.12 Servo Setting
5.13 Endurance Running Menu
5.13.1 CR Motor Endurance Menu
5.13.2 PF Motor Endurance Menu
5.13.3 Pump Endurance Menu
5.13.4 Print Head Endurance (Nozzle Print) Menu
5.13.5 General Endurance Menu
5.13.6 Endurance Running Check Menu
5.14 Media Feed Menu
5.15 ExControl Menu
5.15.1 Version
5.15.2 Sensor
5.15.3 Mist Fan
5.15.4 Heater
5.15.5 History
5.16 PaperInitial Menu
6. MAINTENANCE MODE 2
6.1 Introduction
6.2 Operations in Maintenance Mode 2
6.2.1 Starting Up the Maintenance Mode 2
6.2.2 Operating Maintenance Mode 2
6.3 Maintenance Menu
6.3.1 Counter Display Menu
6.3.2 Counter Initialization Menu
6.3.3 Counter Print Menu
6.3.4 Media Feed Menu
7. ADJUJSTMENT
7.1 Introduction
7.2 Adjustment Item
7.3 Working with Dedicated Network Software
7.3.1 Parameter Backup
7.3.2 Jigs and Tools
7.3.3 Required Environment
7.3.4 Receiving Parameters
7.3.5 Firmware Installation
7.3.6 Sending Parameters
7.3.7 Sub Controller Installation
7.3.8 RTC Date & Time Setting
7.4 Steel Belt Tension Adjustment
7.4.1 Jigs and Tools
7.4.2 Adjustment Procedure
7.5 PF Speed Reduction Belt Tension Adjustment
7.5.1 Jigs and Tools
7.5.2 Adjustment Procedure
7.6 PF Encoder Assembly Position Adjustment
7.6.1 Adjustment Procedure
7.7 CR Speed Reduction Belt Tension Adjustment
7.7.1 Jigs and Tools
7.7.2 Adjustment Procedures
7.8 Head Accuracy Adjustment
7.8.1 Head Alignment (Horizontal Height)
7.8.2 Head Alignment (Vertical Slant)
7.9 PG Height Adjustment
7.9.1 Jigs and Tools
7.9.2 Adjustment Procedure
7.10 P_EDGE Sensor Sensitivity Adjustment
7.10.1 Jigs and Tools
7.10.2 Adjustment Procedure
7.11 P_REAR Sensor Sensitivity Adjustment
7.11.1 Jigs and Tools
7.11.2 Adjustment Procedure
8 MAINTENANCE
8.1 Introduction
8.2 Periodical Services
8.2.1 Periodic Replacement Parts
8.2.2 Parts Which Require Inspection/Replacement
8.3 Part Life Information
8.4 Jigs and Tools
8.4.1 Required Tools
8.5 Lubrication/Bonding
8.6 Transportation of Plotter
9. TROUBLESHOOTING
9.1 Introduction
9.2 Troubleshooting with Error Messages
9.2.1 Operation Status
9.2.2 Errors with Message
9.2.3 Errors Requiring Reboot
9.2.4 Error Messages During File Transmission
9.3 Troubleshooting Without Error Messages
9.3.1 Initial Operation Problems
9.3.2 Media Feed Problems
9.3.3 Printing Problems
9.3.4 Noise Problems
9.3.5 Online Function Problems
9.3.6 Other Problems
9.3.7 Problems in Using Dedicated Network Software
10. APPENDIX
10.1 Introduction
10.2 Wiring Diagram
10.3 Maintenance Part List
10.4 Exploded View
Number of pages: 456.
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