This manual contains maintenance and repair procedure for the WESTERBEKE BCGT GASOL GENERATORS. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.
TABLE OF CONTENTS
Specifications .............................................................. 2 Engine Adjustments ................................................. .46
Parts Identification ..................................................... .3 Component Testing ................................................... 50
Testing for Overhaul .................................................. .4 Testing the Battery Charging Circuit.. ...................... 51
Troubleshooting Chart [Engine] ................................. 5 Troubleshooting the Overspeed Switch .................... 51
Engine Assembly [Methods] ...................................... 7 Wiring Diagram [BCGTC] ....................................... 52
Generator Disassembly ............................................... 8 Wiring Schematic [BCGTC] .................................... 53
Engine Disassembly .................................................... 9 Remote Panels Diagram [BCGTC] .......................... 54
Timing Belt Disassembly .......................................... 11 EFI [BCGTE] Troubleshooting ................................ 55
Cylinder Head and Valves ........................................ 15 EFI [BCGTE] Troubleshooting [Chart] .................... 58
Cylinder Head Installation ........................................ 18 EFI [BCGTE] Component Testing ........................... 60
Camshaft and Rocker Arms ...................................... 19 BCGT Engine/Generator Troubleshooting [Chart] .. 64
Pistons and Connecting Rods .................................. .21 BCGTE Wiring Schematic ....................................... 66
Front Case/Counterbalance Shaft and Oil Pan ........ .26 BCGTE Wiring Diagram .......................................... 67
Front Case/Counterbalance Shaft and Oil Pump ...... 27 Remote Panels Wiring Diagram [BCGTE] .............. 68
CrankshaftlBearings and Oil Seal ............................ 30 Generator Electrical Testing ..................................... 69
Cylinder Block Inspection and Piston Clearance .... .33 Service Data/Standards and Limits .......................... 76
Distributor ................................................................. 34 Special Tools ............................................................. 78
Coolant Circulation Pump ........................................ 35 Engine Hardware Torques ........................................ 79
Exhaust ManifoldlHeat Exchanger ........................... 36 Standard Hardware ................................................... 80
Raw Water Pump ...................................................... 37 Standard and Metric Conversion Data ..................... 81
Thermostat AssemblylFuel Pump ............................ .38 Metric Conversion [Chart] ........................................ 82
Starter Motor ............................................................. 39 Index ..................................................................... 83
Rebuilding the Carburetor ........................................ 43
Engines
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