Linde Forklift Truck H-Series Type 1401: H100, H120, H140, H150, H160 Operating Manual (User Manual)
Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck H-Series Type 1401.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
H100
H120
H140
H150
H160
Format: PDF, 244 Pages
Language: English
Contents:
1 Introduction
Your Linde Truck ..................................................... 2
Technical Description.................................................. 3
Intended use ........................................................ 5
Improper use ........................................................ 5
Symbols Used ....................................................... 6
Commissioning ...................................................... 7
Truck Takeover ...................................................... 7
EC declaration of conformity ............................................. 9
2Safety
Safety Rules ....................................................... 12
Do not operate with guards removed...................................... 14
Malfunctions ....................................................... 14
Residual risks ...................................................... 15
Solid tyres option .................................................... 16
Stability ........................................................... 16
3Overview
General view of truck ................................................. 18
Type Plates ........................................................ 19
Controls and indicators ............................................... 21
Instruments and switches .............................................. 22
4 Operation
Wheel removal drive axle............................................ 24
Wheel removal steer axle ............................................ 28
Wheel assembly inspection............................................ 30
Wheel refitting drive axle ............................................ 31
Wheel refitting steer axle ............................................ 35
Examples of restraining devices ......................................... 38
Mirrors............................................................ 39
Beginning operation .................................................. 40
Opening the right hand side window ...................................... 42
Cab interior light..................................................... 43
Hazard warning lights*, Turn indicators lights*, Horn .......................... 44
Heater, Climate control................................................ 45
Adjusting the drivers seat.............................................. 47
To turn on the road lights* .............................................. 48
Windscreen wipers*.................................................. 49
Filling the windscreen washer bottle ...................................... 51
Control levers (joysticks) .............................................. 51
Engine Access...................................................... 54
Engine oil level check................................................. 55
Fuel level - check .................................................... 55
Coolant level - check ................................................. 56
Check the tyres for damage and foreign objects ............................. 57
Battery access - opening .............................................. 58
Fuse box - open ..................................................... 59
Fuses ............................................................ 59
Hydraulic system: oil level check ........................................ 60
Final drive oil level check .............................................. 61
Change final drive hub oil .............................................. 61
Starting the engine................................................... 62
Jump start procedure ................................................. 65
Driving............................................................ 65
Truck status display .................................................. 69
Malfunctions during operation .......................................... 79
Emergency Shutdown ................................................ 80
Overload safety switch................................................ 81
Tilting the Cabin ..................................................... 82
Steering .......................................................... 84
Service brake ...................................................... 86
Parking brake ...................................................... 87
Installation of additional equipment ....................................... 88
Mast, lifting device and attachment controls ................................ 89
Operating optional attachments ......................................... 89
Before lifting a load................................................... 90
Lifting a load ....................................................... 91
Travelling with load .................................................. 92
Depositing the load .................................................. 93
Before leaving the truck unattended ...................................... 94
Trailer coupling ..................................................... 95
Locations for jacks when changing wheels ................................. 95
Towing ........................................................... 96
Hoisting the truck.................................................... 99
Transporting the truck ................................................ 99
Emergency exit .....................................................101
Measures before taking the truck out of operation ............................101
Putting the truck back into operation ......................................102
5 Maintenance
General remarks ....................................................106
Wheelremovaldriveaxle .......................................... . . 106
Wheelremovalsteeraxle .......................................... . . 110
Wheel assembly inspection ............................................112
Wheelrefittingdriveaxle ............................................113
Wheelrefittingsteeraxle ............................................117
Examples of restrainingdevices .........................................120
Generalinformation ..................................................122
Rated capacities ....................................................123
Fuel and oil recommendations ..........................................124
Dieselfuel .........................................................126
Check the condition of structured components ..............................127
Truck welds inspection ................................................127
Checks-various .................................................. . . 127
Inspection and maintenance schedule ....................................128
Service plan as required ...............................................128
50hServiceplan .................................................. . . 129
500hServiceplan ................................................. . . 132
1000 h Service plan ..................................................134
2000hServiceplan ................................................ . . 137
3000hServiceplan ................................................ . . 140
5000hServiceplan ..................................................142
5000hServiceplan ..................................................145
Engine............................................................148
Engineoillevelcheck .................................................148
Change the engine oil (every 12 months minimum) ...........................150
Cleanthefuelfilter ...................................................152
Change the fuel pre-filter with water monitor ................................153
Checktheconditionofthedrivebelt ......................................153
Check the cooling fan belt tensioner ......................................154
Check the engine mounting for condition and security .........................155
Checktheairfilter ...................................................155
Safetyelement-replace ...............................................157
Coolantlevel-check .................................................158
Check Coolant strength ...............................................158
Coolant-replace ....................................................159
Checkthevibrationdamper ............................................161
Cleantheradiatorandoilcooler,checkforleaks .............................161
Check intake and exhaustsystemsforleaksandsecurity ......................162
Checkvalveclearances ...............................................164
Transmission.......................................................166
Final drive oil level check ..............................................166
Change final drive hub oil ..............................................166
Chassis bodywork and fittings ..........................................169
Cleanthetruck ......................................................169
Mirrors ............................................................170
Check seat belt for condition and correct operation*...........................171
Tighten the wheel nuts ................................................172
Tyres - check condition and pressure .....................................172
Checkcabmountings .................................................173
Chassis frame ......................................................173
Cleanandlubricatethesteeraxle ........................................173
Checktheconditionofstructuredcomponents ..............................174
Controls ..........................................................174
Check the parking brake for proper operation ...............................174
Brake control mechanism..............................................175
Emergency Shutdown ................................................175
Absentdriversseatswitch .............................................176
Electrics ..........................................................176
Check the battery/batteries. ...........................................176
Check electric cables, connectors and connections for condition and tightness .......176
Hydraulics.........................................................177
Hydraulicsystem:oillevelcheck ........................................177
Hydraulic tank breather filter-check ......................................178
Renew the main hydraulic system oil return line filters .........................178
Renew hydraulic oil of working hydraulic system .............................181
Load lift system .....................................................181
Lubricate the mast and tilt cylinder pivots . . .................................181
Lubricate fork carriage cylinder bearings . . .................................182
Check the tension of double hoses .......................................183
Checkandadjustmastchains,lubricatewithchainspray .......................184
Renewing the lift chains (at least every 6000h, 3 years and when 3 stretch has been
attained) ........................................................184
Troubleshooting.....................................................185
Troubleshootingguide(Dieselengine) ....................................185
Troubleshootingguide(Hydraulicsystem) .................................189
User manual feedback ................................................191
User manual improvement record. .......................................191
Annex
6 Technical data
Datasheet .........................................................203
TechnicalData ......................................................203
7 Circuit diagrams
Electrical circuit diagrams..............................................210
Electricalcircuitdrawing ...............................................210
Hydraulic circuit diagrams .............................................228
Hydrauliccircuitdrawing ..............................................228