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Canon W6400 Series, Service Manual & Parts List
This service manual, is the full Canon W6400 Series Service Repair Manual.
This manual, Canon W6400 Series, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon W6400 Series copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon W6400 Series photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
Chapter 1. PRODUCT DESCRIPTION
1.1 Product Overview
1.1.1 Product Overview
1.2 Features
1.2.1 Features
1.2.2 Printhead
1.2.3 Ink Tank
1.2.4 Cutter Unit
1.2.5 Roll Holder
1.2.6 Consumables
1.3 Product Specifications
1.3.1 General Specifications
1.4 Detailed Specification
1.4.1 Printing Speed and Direction
1.4.2 Interface Specifications
1.5 Names and Functions of Components
1.5.1 Front
1.5.2 Rear
1.5.3 Carriage unit
1.5.4 Internal part
1.6 Basic Operation
1.6.1 Operation Panel
1.6.2 Change of Printer Status
1.6.3 Main Menu
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
1.7.1.2 Ink
1.7.1.3 Electrical Parts
1.7.2 Other Precautions
1.7.2.1 Printhead
1.7.2.2 Ink Tank
1.7.2.3 Handling the Printer
1.7.3 Precautions When Servicing Printer
1.7.3.1 Stored Data
1.7.3.2 Firmware Confirmation
1.7.3.3 Precautions Against Static Electricity
1.7.3.4 Precautions for Disassembly/Reassembly
1.7.3.5 Self-Diagnostic Feature
1.7.3.6 Disposing of Lithium Battery
Chapter 2. TECHNICAL REFERENCE
2.1 Basic Operation Outline
2.1.1 Printer Block Diagram
2.1.2 Print Signal Sequence
2.1.3 Print Driving
2.2 Firmware
2.2.1 Power On/Off
2.2.2 Power Off
2.2.3 Print Control
2.2.4 Print position adjustment
2.2.5 Head Management
2.2.6 Overheating Protection Control of Printhead
2.2.7 Pause between Pages
2.2.8 White Raster Skip
2.2.9 Sleep Mode
2.3 Printer Mechanical System
2.3.1 Outline
2.3.1.1 Outline
2.3.2 Ink Passage
2.3.2.1 Ink Passage
2.3.2.2 Ink Tank Unit
2.3.2.3 Carriage Unit
2.3.2.4 Printhead
2.3.2.5 Purge Unit
2.3.2.6 Maintenance Cartridge
2.3.2.7 Air Flow
2.3.3 Paper Path
2.3.3.1 Outline
2.3.3.2 Paper Path
2.3.3.3 Cutter Unit
2.4 Printer Electrical System
2.4.1 Outline
2.4.1.1 Overview
2.4.2 System Controller
2.4.2.1 System controller components
2.4.3 Engine Controller
2.4.3.1 Engine controller components
2.4.4 Carriage Relay PCB
2.4.4.1 Carriage relay PCB components
2.4.5 Head Relay PCB
2.4.5.1 Head relay PCB components
2.4.6 Power Supply
2.4.6.1 Power supply block diagram
2.5 Detection Functions Based on Sensors
2.5.1 Sensors for covers
2.5.2 Ink passage system
2.5.3 Carriage system
2.5.4 Paper path system
Chapter 3. INSTALLATION
3.1 Transporting the Printer
3.1.1 Transporting the Printer
3.1.1.1 Transporting The Printer
3.1.2 Reinstalling the Printer
3.1.2.1 Reinstalling the Printer
Chapter 4. DISASSEMBLY/REASSEMBLY
4.1 Service Parts
4.1.1 Service Parts
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on locations prohibited from disassembly
4.3.2 Manual carriage movement
4.3.3 Units required for draining the ink
4.3.4 Outer covers
4.3.5 Driving unit
4.3.6 Ink tube unit
4.3.7 Carriage unit
4.3.8 Feeder unit
4.3.9 Purge unit
4.3.10 Head management sensor
4.3.11 Ink tank unit
4.3.12 Boards
4.3.13 Opening the Caps and Moving the Wiper Unit
4.3.14 Opening and Closing the Ink Supply Valve
4.3.15 Draining the Ink
4.4 Applying the Grease
4.4.1 Applying The Grease
4.5 Adjustment and Setup Items
4.5.1 Adjustment of head holder tilt lever
4.5.2 Adjusting Feed Roller Eccentricity
4.5.3 Adjusting the Registration Sensor Optical Axis
4.5.4 Adjusting the Head Management Sensor Optical Axis
Chapter 5. MAINTENANCE
5.1 Regular Replacement Parts
5.1.1 Regular Replacement Parts
5.2 Consumables
5.2.1 Consumables
5.3 Regular Maintenance
5.3.1 Regular Maintenance
Chapter 6. TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
6.1.2 Troubleshooting by the Phenomenon
6.1.2.1 Incorrect Value: Check Value
6.1.2.2 Offline: Load Roll Media
6.1.2.3 Offline: Load Cut Sheet Offline: Remove Cut Sheet
6.1.2.4 Offline: Open Upper Cover
6.1.2.5 Printer Setup: Open Upper Cover
6.1.2.6 Printer Setup: Open Right Cover
6.1.2.7 Printer does not turn on
6.1.2.8 The power goes off during power on or while printing
6.1.2.9 Network is not connected
6.1.2.10 Right cover does not open
6.1.2.11 Printing problems (ink is full)
6.1.2.12 Printing problems (ink is not full)
6.1.2.13 Other printing problems
6.1.3 Troubleshooting When Warnings Occur
6.1.3.1 Ink Check (W01000/ W01001/ W01002/ W01003/ W01004/ W01005)
6.1.3.2 MTCart Full Soon (W01006)
6.1.3.3 Feed Limit
6.1.3.4 Incorrect Media (W01021)
6.1.3.5 No full bleed (W01022)
6.1.3.6 W01030/W01031/W01032/W01034/W01035/W01036/W01037/W01038/W01039: GARO W0103x (number is indicated by x)
6.1.4 Troubleshooting When Errors Occur
6.1.4.1 E02000/ Roll media end error
6.1.4.2 E0200D/ E02016/ Cut sheet end error
6.1.4.3 E0200A/ E0200B/ E0200C/ E0200E/ E0200F/ E02010/ E02017/E02018/ Registration sensor error
6.1.4.4 E02015/ Cutter error
6.1.4.5 E02400/ E02401/ E02402/ E02403/ Path mismatch error
6.1.4.6 E02405/ E02406/ E02407/ Borderless printing error
6.1.4.7 E02500/ E02501/ E02502/ E02503/ E02504/ E02505/ Ink empty error
6.1.4.8 E02506/ E02507/ E02508/ E02509/ E0250A/ E0250B/ Ink tank uninstalled error (during ink tank replacement)
6.1.4.9 E02520/ Ink level unknown error
6.1.4.10 E02521/ E02522/ E02523/ E02524/ E02525/ E02526/ Ink level low error
6.1.4.11 E02530/ Ink type error
6.1.4.12 E02800/ E02801/ E02802/ E02803/ E02811/ Printhead error
6.1.4.13 E02804/ E02805/ E02806/ E02807/ E02808/ E02809/ E0280A/E0280B/ E0280C/ E0280D/ E0280E/ E0280F/ Ink tank error
6.1.4.14 E02812/ E02A00/ E02A01/ E02A02/ E02A03/ Engine controller internal error
6.1.4.15 E02813/ E02814/ Head management sensor error
6.1.4.16 E02816/ E02817/ E02818 /E02819/ Maintenance cartridge error
6.1.4.17 E02820/ E02821/ E02822/ E02823/ E02824/ Adjustment error
6.1.4.18 E02B04/ Upper cover sensor error
6.1.4.19 E02B05/ E02B07/ Right cover sensor error
6.1.4.20 E02B06/ Carriage cover sensor error
6.1.4.21 E02B08/ Paper release lever error
6.1.4.22 E02D00/ E02D01/ E02D0A/ E02D0B/ Sensor error in purge unit
6.1.4.23 E02D02/ Carriage homeposition error
6.1.4.24 E02D03/ Feed motor error
6.1.4.25 E02D05/ Air flow fan error
6.1.4.26 E02D06/ Ink supply valve switching error
6.1.4.27 E02D07/ Feed roller home position sensor error
6.1.4.28 E02D09/ Suction fan lock error
6.1.4.29 E02E01/ E02E05/ E02E06/ Carriage motor error
6.1.4.30 E02E10/ IEEE1394 error
6.1.4.31 E02F00/ System controller internal error
6.1.5 Troubleshooting When Service Call Errors Occur
6.1.5.1 Outline
6.1.5.2 Printhead error! (E04000)
6.1.5.3 Scale read error! (E04002)
6.1.5.4 Turn Power Off!! (S04010)
6.1.5.5 Turn Power Off!! (E02777)
6.2 Connector Positions and Pin Arrangement
6.2.1 System Controller
6.2.2 Engine Controller
6.2.3 Carriage Relay PCB
6.2.4 Head Relay PCB
6.2.5 Power Supply
6.2.6 Printhead
6.3 Version Up
6.3.1 Firmware Update Tool
6.4 Service Tools
6.4.1 List of Tools
6.4.2 Using the Cover Switch Tool
Chapter 7. SERVICE MODE
7.1 Service Mode
7.1.1 Service Mode Operation
7.1.2 Map of the Service Mode
7.1.3 Details of Service Mode
7.2 Special Mode
7.2.1 Printer Special Mode
Chapter 8. ERROR CODE
8.1 Outline
8.1.1 Outline
8.2 Warning Table
8.2.1 Warnings
8.3 Error Table
8.3.1 Errors
8.4 Sevice Call Table
8.4.1 Service call error list
Number of pages: 201.
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