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Yale Electric Forklift Truck: ERC060HC, ERC070HC, ERC080HC, ERC100HC, ERC120HC Workshop Service Manual
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
ERC060HC
ERC070HC
ERC080HC
ERC100HC
ERC120HC
Format: PDF, 218 Pages
Language: English
Contents:
1 OPERATING INSTRUCTIONS
GENERAL
INTRODUCTION
OPERATOR PRECHECKS AND INSPECTION.
SAFETY AND OPERATIONAL CHECKLIST.
CAUTION TO THE OPERATOR
HINTS FOR SAFE MAINTENANCE
PRECAUTIONS FOR TRUCKS IN STORAGE
BATTERIES
HOW TO PUT A LIFT TRUCK ON BLOCKS
HOW TO RAISE THE DRIVE TIRES
2 GENERAL TRUCK & LUBRICATION SCHEDULE
GENERAL LIFT TRUCK MAINTENANCE AND LUBRICATION SCHEDULE
RECOMMENDED SCHEDULE OF PREVENTATIVE MAINTENANCE
INTRODUCTION THREADED FASTENERS...
GENERAL
FRAME
LOAD FORKS-REMOVAL AND INSTALLATION
LOAD BACKREST-REMOVAL AND INSTALLATION
BATTERY COVERSREMOVAL AND INSTALLATION
BATTERYREMOVAL AND INSTALLATION
OVERHEAD GUARD :
BATTERY COMPARTMENT-REMOVAL AND INSTALLATION
COUNTERWEIGHTREMOVAL AND INSTALLATION
FLOOR PLATE-REMOVAL AND INSTALLATION
OPERATORS SEAT-REMOVAL AND INSTALLATION
CONSOLE COVER-REMOVAL AND INSTALLATION
COWL COVER-REMOVAL AND INSTALLATION
3 ELECTRICAL SYSTEM
GENERAL
COMPARISON OF EV-200 TO PREVIOUS CONTROLS
BASICS OF CIRCUIT OPERATION.
CONTROL FEATURES .
ASSEMBLY AND DISASSEMBLY INFORMATION
RECOMMENDED TEST EQUIPMENT
MAINTENANCE INFORMATION
HANDSET
FUNCTION CODES
FAILURE STATUS CODES
CONTACTOR AND ELECTRICAL PANELS
CONTROLS AND POWER FUSES
CONTACTORSGENERAL
TESTING CONTACTORS
CONTACTORS
ACCELERATOR CONTROL
ACCELERATOR SWITCH
DIRECTIONAL SWITCH.
INSTRUMENT PANEL .
KEY SWITCH
BATTERY DISCHARGE INDICATOR
DRIVE AND HYDRAULIC MOTORS
PREVENTATIVE MAINTENANCE
CAUSES OF MOTOR FAILURE
DRIVE MOTOR INSPECTION.
MOTOR TESTS
PREPARATION OF MOTOR COMMUTATOR
DRIVE MOTOR
HYDRAULIC PUMP AND POWER STEERING MOTORS MAINTENANCE INSTRUCTIONS
HOIST MOTOR
POWER STEERING MOTOR
SCHEMATICS AND WIRING DIAGRAMS
4 DRIVE UNIT
DRIVE WHEEL AND AXLE.
DRIVE UNIT-REMOVAL, DISASSEMBLY
INTERMEDIA TE HOUSING-DISASSEMBLY
DIFFERENTIALDISASSEMBLY
DIFFERENTIALASSEMBL Y
RING AND PINION ADJUSTMENT
INTERMEDIATE HOUSINGASSEMBLY
ADJUSTING BACKLASH
ADJUSTING TOOTH CONTACT PATTERN.
DRIVE UNIT-ASSEMBLY, INSTALLATION
TROUBLESHOOTING CHART
5 BRAKE SYSTEM
GENERAL DESCRIPTION
SERVICE BRAKE-ADJUSTMENT
PARKING BRAKE-ADJUSTMENT
MOTOR BRAKE-ADJUSTMENT
STOPPING DISTANCE PROCEDURE
BRAKE SYSTEM CHECKOUT PROCEDURES
CHECKING LIFT TRUCK STOPPING DISTANCE
BRAKE PEDAL FREE PLAYADJUSTMENT
BLEEDING BRAKE SYSTEM.
SERVICE BRAKE-REMOVAL
SERVICE BRAKE-DISASSEMBLY
SERVICE BRAKE-ASSEMBLY
SERVICE BRAKE-INSTALLATION
MASTER BRAKE CYLINDERREMOVAL
MASTER BRAKE CYLINDERDISASSEMBLY
MASTER BRAKE CYLINDER-ASSEMBLY
MASTER BRAKE CYLINDER-INSTALLATION
PARKING BRAKE ASSEMBLY AND CABLES-REMOVAL AND REPLACE.
MOTOR BRAKE AND CABLE-REMOVAL
MOTOR BRAKE AND CABLEINSTALLATION
TROUBLESHOOTING BRAKE SYSTEM.
6 TRAIL AXLE & STEERING SYSTEM
GENERAL
SPECIFICATIONS
TIRE AND WHEELREMOVAL AND INSTALLATION
WHEEL BEARINGSLUBRICATIONS AND ADJUSTMENT
STEERING AXLEREMOVAL AND INSTALLATION
STEERING AXLE-DISASSEMBLY
INSPECTION OF DISASSEMBLED AXLE
STEERING AXLE-ASSEMBLY
ADJUSTING WHEEL BEARINGS
POWER STEERING CYLINDER
HORN BUTTON AND STEERING WHEEL
ORBITROL STEERING UNIT
POWER STEERING PUMP AND MOTOR
POWER STEERING CONTROL UNIT TROUBLESHOOTING
7 HYDRAULIC SYSTEM
GENERAL
SPECIFICATIONS
HYDRAULIC OIL TANK
HYDRAULIC OIL
CLEANLINESS
SOUND LEVEL
TUBING
INSPECTION
TESTING THE HYDRAULIC SYSTEM.
RELIEF VALVE ADJUSTMENTS
PUMP OPERATION
HYDRAULIC PUMP
PUMP SHAFT ROTATION
CONTROL VALVE
TILT CYLINDERS
HOIST CYLINDER
TANK INSPECTION
HYDRAULIC TANK-REMOVAL AND INSTALLATION
NO. 1 HOIST PUMP AND MOTOR (VERTICAL MOUNT)
REMOVAL AND INSTALLATION
NO. 2 HOIST PUMP AND MOTOR (HORIZONTAL MOUNT)
REMOVAL AND INSTALLATION
HYDRAULIC PUMP-REMOVE AND REPLACE
HYDRAULIC PUMPDISASSEMBLY
INSPECTION AND REPAIR
HYDRAULIC PUMP ASSEMBLYASSEMBLY
CONTROL VALVEREMOVAL AND INSTALLATION
CONTROL VALVEDISASSEMBLY
CLEANING AND INSPECTION
CONTROL VALVEASSEMBLY
TROUBLESHOOTING
9 BATTERY & CHARGING SYSTEM
INTRODUCTION.
GENERAL
SAFETY PRECAUTIONS
LEAD-ACID BATTERIES
SPECIFIC GRAVITY
HOIIV TO SELECT THE BATTERY
VOLTAGE OF A BATTERY
THE BATTERY AS A COUNTERWEIGHT
BATTERY RATINGS
KILOWATT-HOURS
BATTERY MAINTENANCE
THE NEW BATTERY
MAINTENANCE RECORDS
CLEANING THE BATTERY
ADDING WATER
THE HYDROMETER .
BA TTERY TEMPERA TURE
CHARGING THE BATTERY
TYPES OF BATTERY CHARGES
METHODS OF CHARGING
TROUBLESHOOTING THE CHARGER
HOW TO KNOW WHEN A BATTERY IS FULLY CHARGED
BATTERY CARE
BATTERY CHARGING AREA
EQUIPMENT NEEDED
TROUBLESHOOTING CHARTS
10 ATTACHMENTS
SIDESHIFT MECHANISM-REMOVAL
SIDESHIFTERINSTALLA TION
SIDESHIFTER CYLINDER-REMOVAL AND INSTALL
SIDESHIFTER CYLINDER-DISASSEMBLY
SIDESHIFTER CYLINDER-ASSEMBLY
PREVENTIVE MAINTENANCE
TROUBLESHOOTING CHART
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