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Yale MLW040, MLW060, MPC060, MPC080, MPE060, MPE080, MPW060, MPW080, MTR700 Truck Workshop Service Manual
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
MLW040
MLW060
MPC060
MPC080
MPE060
MPE080
MPW060
MPW080
MTR700
Format: PDF, 306 Pages
Language: English
Contents:
1 OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS-GENERAL
SERIAL NUMBER
MODEL CODE
TRUCK WEIGHT
CAPACITY RATING
SAFETY AND INFORMATIONAL LABELS
OPERATOR PRE-CHECKS AND INSPECTION
OPERATING PROCEDURE-GENERAL
SHUT DOWN PROCEDURE
SAFETY AND OPERATIONAL CHECK LIST
OPERATING CONTROLS-CONTROL HANDLE
REVERSING BUTTON
HORN BUTTON
DIRECTID SPEED CONTROL
LIFT BUTTON
LOWER BUTTON
BRAKES
BRAKING
PARKING BRAKE
STEERING
BATTERY CONNECTOR
BATTERY INDICATOR AND HOURMETER (OPTIONAL)
HANDRAIL CONTROL-MPE
FAST SPEED CONTROL-MPC AND MTR
PICK ASSIST-MPE (OPTIONAL)
COAST CONTROL-MPE (OPTIONAL)
TILT CONTROL
DESIGNATED OPERATOR POSITION
OPERATING PROCEDURES
SAFE MAINTENANCE PROCEDURES
MOVING A DISABLED LIFT TRUCK
HOW TO PUTA LIFT TRUCK ON BLOCKS
HOW TO RAISE DRIVE TIRE
HOW TO RAISE LOAD WHEELS
PRECAUTIONS FOR TRUCKS IN STORAGE
PRECAUTIONS FOR BATTERIES IN STORAGE
2 GENERAL TRUCK AND LUBRICATION SCHEDULE
GENERAL
DRIVE UNIT COMPARTMENT COVER
REMOVAL AND INSTALLATION
BATTERY-REMOVAL AND INSTALLATION
FRAME SEPARATION
FRAME ASSEMBLY
TIRES AND WHEELS
SOLID TIRES
REMOVE TIRE FROM WHEEL
INSTALL THE TIRE ON WHEEL
LOAD WHEELS
CASTER WHEELS
YALE WARRANTY INFORMATION
LUBRICATION INSTRUCTIONS-GENERAL
LUBRICATION INSTRUCTIONS-MPW AND MLW
EVERY 350 HOURS
EVERY 2000 HOURS
LUBRICATION INSTRUCTIONS MPE
EVERY 350 HOURS
EVERY 2000 HOURS
LUBRICATION INSTRUCTIONS MPC
EVERY 350 HOURS
EVERY 2000 HOURS
LUBRICATION INSTRUCTIONS- MTR
EVERY 350 HOURS
EVERY 2000 HOURS
RECOMMENDED SCHEDULE OF MAINTENANCE
FASTENERS-INTRODUCTION
THREADS, NOMENCLATURE
STRENGTH IDENTIFICATION
3 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM-GENERAL
ELECTRICAL SYSTEM-CHECKS
TRANSISTOR MOTOR CONTROLLER
GENERAL
CONTROL
PLUGGING
STATIC-RETURN-TO-OFF (SRO) FUNCTION
THERMAL PROTECTION FUNCTION
LOW VOLTAGE PROTECTION FUNCTION
CURRENT LIMIT
MOTOR CONTROLLER REPLACEMENT
SEQUENCE OF OPERATION-TRACTION CIRCUIT
TROUBLESHOOTING
FAULT PROCEDURES
ADJUSTMENTS
PLUGGING ADJUSTMENT
ACCELERATION ADJUSTMENT
CURRENT LIMITADJUSTMENT
ACCELERATOR POTENTIOMETER ADJUSTMENT
ELECTRONIC LOGIC MODULE (ELM)
GENERAL
OPERATION
TESTING
CONTACTORS
TESTING CONTACTORS
CONTACTOR REPLACEMENT
CONTACTOR COMPONENT REPLACEMENT
FUSES
BRAKE SWITCH
REMOVAL AND INSTALLATION
RELAYS
HEIGHT LIMIT SWITCH
STEERING HANDLE SWITCHES
REMOVAL
INSTALLATION
PICK ASSIST SWITCHES-MPE (OPTIONAL)
REMOVAL
INSTALLATION
MOTOR MAINTENANCE-GENERAL
BRUSHAND COMMUTATOR INSPECTION
NORMAL COMMUTATOR SERVICE
COMMUTATOR PROBLEMS
BRUSH REPLACEMENT, DRIVEAND
HYDRAULIC MOTORS
DRIVE MOTOR-BRUSH REPLACEMENT
HYDRAULIC PUMP MOTOR-BRUSH REPLACEMENT
DRIVE MOTOR
REMOVAL
INSTALLATION
HYDRAULIC PUMP MOTOR
REMOVAL
INSTALLATION
DRIVEAND HYDRAULIC MOTORS
DISASSEMBLY
ASSEMBLY
COMMUTATOR REPAIRS
TESTS
DAMAGED FIELD AND ARMATURE
SHORT-CIRCUIT INAN ARMATURE WINDING
SHORT-CIRCUIT IN THE ARMATURE
OPEN CIRCUIT INA FIELD COIL
SHORT-CIRCUIT INA FIELD COIL
SHORT-CIRCUIT BETWEEN FIELD AND MOTOR CASE
BRUSH HOLDER
SCHEMATIC 5045797-00-TYPE "E"-MPE-UP TO S/N 576760
WIRING DIAGRAM 5045797-00-TYPE E'-MPE-UP TO S/N 576760
OPTIONS DIAGRAM 5045797-00-TYPE "E"-MPE-UP TO S/N 576760
SCHEMATIC 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760
WIRING DIAGRAM 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760
OPTIONS DIAGRAM 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760
SCHEMATIC 5048687-00-TYPE E'-MPE FROM S/N 576761 TO A803N08540U
WIRING DIAGRAM 5048687-00-TYPE E'-MPE FROM S/N 576761 TO A803N08540U
OPTIONS DIAGRAM 5048687-00-TYPE "E"-MPE FROM S/N 576761 TO A803N08540U
SCHEMATIC 5052537-00-TYPE "E" AND "EE"-MPE S/N A803N0854 WAND UP
WIRING DIAGRAM 5052537-00-TYPE "E" AND "EE"-MPE S/N A803N0854 WAND UP
OPTIONS DIAGRAM 5052537-00-TYPE "E" AND "EE"-MPE S/N A803N0854 1UAND UP
SCHEMATIC 5046247-OO-TYPE E'-MPC-UP TO S/N 576760
WIRING DIAGRAM 5046247-00-TYPE E'-MPC-UP TO S/N 576760
OPTIONS DIAGRAM 5046247-00-TYPE E'-MPC-UP TO S/N 576760.
SCHEMATIC 5048037-00-TYPE "EE"-MPC
WIRING DIAGRAM 5048037-00-TYPE "EE"-MPC
OPTIONS DIAGRAM 5048037-00-TYPE "EE"-MPC
SCHEMATIC 5048737-00-TYPE "E"-MPC FROM S/N 576761 TO A803N08599U
WIRING DIAGRAM 5048737-00-TYPE "E"-MPC FROM S/N 576761 TO A803N08599U
OPTIONS DIAGRAM 5048737-00-TYPE "E'-MPC FROM S/N 576761 TO A803N08599U
SCHEMATIC 5052547-00-TYPE "E" AND " EE"-MPC S/N A803N08600U AND UP
WIRING DIAGRAM 5052547-00-TYPE "E" AND "EE'-MPC S/N A803N08600U AND UP
OPTIONS DIAGRAM 5052547-00-TYPE "E" AND "EE"-MPC S/N A803N08600U AND UP
SCHEMATIC 505 1 147-00-TYPE "E" AND "EE'-MPC S/N A899N0 1501UAND UP
WIRING DIAGRAM 5051147-00-TYPE "E" AND "EE"-MPC S/N A899N01501U AND UP
OPTIONS DIAGRAM 5051147-00-TYPE "E" AND "EE"-MPC S/NA899N0150 WAND UP
SCHEMATIC 5045807-00-TYPE "E"-MPW-UP TO S/N 576819
WIRING DIAGRAM 5045807-00-TYPE "E"-MPW-UP TO S/N 576819
OPTIONS DIAGRAM 5045807-00-TYPE "E'-MPW-UP TO S/N 576819
SCHEMATIC 5047447-00TYPE "EE'-MPW-UP TO S/N 576819
WIRING DIAGRAM 5047 447-OO-TYPE "EE"-MPW-UP TO S/N 576819 .
OPTIONS DIAGRAM 5047447-00-TYPE "EE'-MPW-UP TO S/N 576819
SCHEMATIC 5048727-00-TYPE "E"-MPW FROM S/N 576820 TO A838N06613U
WIRING DIAGRAM 5048727-00-TYPE "E"-MPW FROM S/N 576820 TO A838N06613U
OPTIONS DIAGRAM 5048727-00-TYPE "E"-MPW FROM S/N 576820 TO A838N06613U
SCHEMATIC 5052557-00-TYPE "E" AND "EE"-MPW S/N A838N06614U AND UP
WIRING DIAGRAM 5052557-00-TYPE "E" AND "EE"-MPW S/N A838N06614U AND UP
OPTIONS DIAGRAM 5052557-00-TYPE "E" AND "EE'-MPW S/N A838N06614U AND UP
SCHEMATIC 5046677-00-TYPE "E'-MTR-UP TO S/N 576845
WIRING DIAGRAM 5046677-00-TYPE "E"-MTR-UP TO S/N 576845
OPTIONS DIAGRAM 5046677-00-TYPE "E'-MTR-UP TO S/N 576845
SCHEMATIC 5048747-00-TYPE "E'-MTR FROM S/N 576846 TO A817N05790U
WIRING DIAGRAM 5048747-00-TYPE "E"-MTR FROM S/N 576846 TO A817N05790U
OPTIONS DIAGRAM 5048747-00-TYPE "E"-MTR FROM S/N 576846 TO A817N05790U
SCHEMATIC 5052567-00-TYPE "E" AND "EE"-MTR S/N A817N05791 AND UP
WIRING DIAGRAM 5052567-00-TYPE "E" AND "EE"-MTR S/N A817N0579WAND UP
OPTIONS DIAGRAM 5052567-00-TYPE "E" AND "EE'-MTR S/N A817N05791U AND UP
SCHEMATIC 7524767-00-TYPE "E"-MLW-S/N B828N01501S AND UP
WIRING DIAGRAM 7524767-00-TYPE "E"-MLW S/N B828N01501S AND UP
OPTIONS DIAGRAM 7524767-00-TYPE "E"-MLW S/N B828N01501S AND UP
4 DRIVE UNIT
DRIVE UNIT-GENERAL
DRIVE MOTOR ASSEMBLY
UPPER HOUSING
LOWER HOUSING
DRIVE WHEEL
REMOVAL
INSTALLATION
UPPER HOUSING
REMOVAL
INSTALLATION
LOWER HOUSING
DISASSEMBLY
ASSEMBLY
DRIVE UNIT
REMOVAL
INSTALLATION
BEVEL PINION AND GEAR ADJUSTMENT
5 BRAKE SYSTEM
BRAKE SYSTEM-GENERAL
BRAKE SHOE AND LINING ASSEMBLY
REMOVAL-MPW, MLW AND MPE
INSTALLATION-MPW, MLW AND MPE
REMOVAL-MPC AND MTR
INSTALLATION-MPC AND MTR
BRAKE RELEASE ARM
REMOVAL-MPW, MLW AND MPE
INSTALLATION-MPW, MLW AND MPE
BRAKE LINKAGE
REMOVAL-MPE
INSTALLATION-MPE
REMOVAL-MPC AND MTR
INSTALLATION-MPC AND MTR
ADJUSTMENTS
BRAKE ADJUSTMENT-MPW, MLW AND MPE
BRAKE ADJUSTMENT-MPC AND MTR
SERVICE AND PARKING BRAKE LINKAGE-MPC AND MTR
6 CONTROL HANDLE
CONTROL HANDLE-GENERAL
REMOVAL-MPWAND MLW
INSTALLATION-MPW AND MLW
REMOVAL-MPE
INSTALLATION-MPE
CONTROL HANDLE HEAD
REMOVAL
INSTALLATION
CONTROL HANDLEAND TOWER
REMOVAL-MPC AND MTR
INSTALLATION-MPC AND MTR
7 LIFT LINKAGE AND LOAD WHEEL
LIFT LINKAGEAND LOAD WHEELS-GENERAL
LOAD WHEELS-MPW, MPEAND MPC
REMOVAL
INSTALLATION
LIFT LINKAGEAND LOAD WHEEL ASSEMBLY-MPW, MPEAND MPC .
REMOVAL
INSTALLATION
PULL RODMPW, MPEAND MPC
REMOVAL
INSTALLATION
ROCKER ARM-MPW, MPEAND MPC
REMOVAL
INSTALLATION
UPPER LINK-MPW, MPEAND MPC
REMOVAL
INSTALLATION
ADJUSTMENTS -MPW, MPEAND MPC
FORK HEIGHT
CASTER WHEELS-MPEAND MPC
REMOVAL
REPLACEMENT
DISASSEMBLY
ASSEMBLY
LOAD WHEELS-MTR AND MLW
REMOVAL
INSTALLATION
LOAD WHEEL AXLE-MTR AND MLW
REMOVAL
INSTALLATION
LOAD PLATFORM LINKAGE-MLW
REMOVAL
INSTALLATION
8 HYDRAULIC SYSTEM
HYDRAULIC SYSTEM-GENERAL
HYDRAULIC SYSTEM-GENERAL
SYSTEM OPERATION
LIFTING A LOAD
LOWERING A LOAD
HYDRAULIC LINES
HYDRAULIC OIL
CLEANLINESS
SOUND LEVEL
HYDRAULIC UNIT
REMOVAL
INSTALLATION
HYDRAULIC PUMP
REMOVAL
INSTALLATION
HYDRAULIC PUMP RESERVOIR
REMOVAL
INSTALLATION
HYDRAULIC CYLINDER
REPACKING
REMOVAL
INSTALLATION
RELIEF VALVE ADJUSTMENT
TROUBLESHOOTING-LIFT ASSEMBLIES
TROUBLESHOOTING-HYDRAULIC PUMP
TROUBLESHOOTING-HYDRAULIC CYLINDERS
9 BATTERY AND CHARGING SYSTEM
BATTERY AND CHARGING SYSTEM-GENERAL
SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
LEAD-ACID BATTERIES
SPECIFIC GRAVITY
CHEMICAL REACTION
HOW TO SELECT THE BATTERY
VOLTAGE OFA BATTERY
BATTERY RATINGS
KILOWATT HOURS
THE BATTERYAS A COUNTERWEIGHT
BATTERY MAINTENANCE
MAINTENANCE RECORDS
CLEANING THE BATTERY
ADDING WATER
HYDROMETER
BATTERY TEMPERATURE
CHARGING THE BATTERY
TYPES OF BATTERY CHARGES
METHODS OF CHARGING
TROUBLESHOOTING THE CHARGER
HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
BATTERY CHARGING AREA
EQUIPMENT NEEDED
TROUBLESHOOTING-BATTERY
TROUBLESHOOTING-BATTERY
10 USER SUPPORT INFORMATION
SERVICE PARTS ORDERING INSTRUCTIONS
TECHNICAL PUBLICATIONS
PARTS MANUAL
OPERATING MANUAL
OPERATOR TRAINING
SERVICE TRAINING COURSES
SERVICE TRAINING MATERIALS
11 ALPHABETICAL INDEX
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