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Yale Pallet Truck Type A827: MP040AC, MPB040AC Workshop Service Manual
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
MP040AC
MPB040AC
Format: PDF, 112 Pages
Language: English
Contents:
1. OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS-GENERAL
SERIAL NUMBER
MODEL CODE
TRUCK WEIGHT
CAPACITY RATING
OPERATOR PRE-CHECKS AND INSPECTION
OPERATING PROCEDURE-GENERAL
SHUT DOWN PROCEDURE
SAFETYAND OPERATIONAL CHECK LIST
DESIGNATED OPERATOR POSITION
OPERATING PROCEDURES
SAFE MAINTENANCE PROCEDURES
MOVINGA DISABLED LIFT TRUCK
HOW TO PUTA LIFT TRUCK ON BLOCKS
HOW TO RAISE DRIVE TIRE
HOW TO RAISE LOAD WHEELS
PRECAUTIONS FOR TRUCKS IN STORAGE
PRECAUTIONS FOR BATTERIES IN STORAGE
2. GENERAL TRUCK AND LUBRICATION
GENERAL
DRIVE UNIT COMPARTMENT COVER
REMOVAL AND INSTALLATION
BATTERY COMPARTMENT-REMOVAL AND INSTALLATION
FRAME SEPARATION
FRAMEASSEMBLY
TIRES AND WHEELS
SOLID TIRES
LOAD WHEELS
CASTER WHEELS
YALE WARRANTY INFORMATION
LUBRICATION INSTRUCTIONS-GENERAL
EVERY 8 HOURS
EVERY 350 HOURS
EVERY 2000 HOURS
TO FILL HYDRAULIC TANK
RECOMMENDED SCHEDULE OF MAINTENANCE
3. ELECTRICAL SYSTEM
ELECTRICAL SYSTEM-GENERAL
CHECKS
MAINTENANCEAND REPAIR
RESISTOR UNIT
RELAY
SOLENOID SWITCHES
PLUGGING
CURRENT LIMIT
CONTACTORS
BRUSHAND COMMUTATOR INSPECTION
BRUSH REPLACEMENT
DRIVE MOTOR
TRANSISTOR MOTOR CONTROLLER
WIRE DIAGRAMS
4. DRIVE UNIT
DESCRIPTION
DRIVE UNIT-GENERAL
DRIVE MOTOR ASSEMBLY
DRIVE WHEEL
REMOVAL
INSTALLATION
DRIVE UNIT
REMOVAL
INSTALLATION
5. BRAKE SYSTEM
BRAKE SYSTEM-GENERAL
BRAKE SHOE AND LINING ASSEMBLY
REMOVAL AND INSTALLATION
6. CONTROL HANDLE
CONTROL HANDLE - GENERAL
OPERATING CONTROLS-CONTROL HANDLE
DIRECTID SPEED CONTROL
BRAKING
STEERING
BATTERY INDICATOR AND HOURMETER
7. LOAD LINKAGE AND LOAD WHEEL
LIFT LINKAGE AND LOAD WHEELS-GENERAL
LOAD WHEELS
REMOVAL
INSTALLATION
PULL ROD
REMOVAL
INSTALLATION
BELLCRANK
REMOVAL
INSTALLATION
8. HYDRAULIC SYSTEM
DESCRIPTION
HYDRAULIC SYSTEM-GENERAL
SYSTEM OPERATION
LIFTING A LOAD
LOWERING A LOAD
HYDRAULIC LINES
HYDRAULIC OIL
CLEANLINESS
SOUND LEVEL
HYDRAULIC POWER UNIT
REMOVAL
INSTALLATION
HYDRAULIC PUMP
REMOVAL
INSTALLATION
HYDRAULIC PUMP RESERVOIR
REMOVAL
INSTALLATION
HYDRAULIC CYLINDER
REMOVAL
INSTALLATION
RELIEF VALVE ADJUSTMENT
TROUBLESHOOTING-LIFT ASSEMBLIES
TROUBLESHOOTING-HYDRAULIC CYLINDERS
TROUBLESHOOTING-HYDRAULIC PUMP
9. BATTERY AND CHARGING SYSTEM
BATTERYAND CHARGING SYSTEM-GENERAL
SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
LEAD-ACID BATTERIES
SPECIFIC GRAVITY
CHEMICAL REACTION
HOW TO SELECT THE BATTERY
VOLTAGE OFA BATTERY
BATTERY RATINGS
KILOWATT HOURS
THE BATTERYASA COUNTERWEIGHT
BATTERY MAINTENANCE
MAINTENANCE RECORDS
CLEANING THE BATTERY
ADDING WATER
HYDROMETER
BATTERY TEMPERATURE
CHARGING THE BATTERY
TYPES OF BATTERY CHARGES
METHODS OF CHARGING
TROUBLESHOOTING THE CHARGER
HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
BATTERY CHARGING AREA
EQUIPMENT NEEDED
TROUBLESHOOTING-BATTERY
TROUBLESHOOTING-BATTERY
10. USER INFORMATION
SERVICE PARTS ORDERING INSTRUCTIONS
TECHNICAL PUBLICATIONS
PARTS MANUAL
OPERATING MANUAL
MAINTENANCE MANUAL
OPERATOR TRAINING
SERVICE TRAINING COURSES
SERVICE TRAINING MATERIALS
11. ALPHABETICAL INDEX
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