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KOMATSU 730E DUMP TRUCK Workshop Service Repair Manual
SERIAL NUMBER A30310, A30312 AND UP
------- Info -------
- File Format : PDF.
- Pages : 868
- Language : English.
- Specifications : Full Printable.
- Delivery : Instant Download.
- Requirements : Adobe PDF Reader & WinRAR.
- Compatible : All Versions of Windows & Mac.
------- Table of Contents -------
MAIN MENU
COVER
FOREWORD
CONTENTS
A. GENERAL INFORMATION
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS
GENERAL SAFETY AND TRUCK OPERATION
WARNINGS AND CAUTIONS
CHARTS AND TABLES
STORAGE PROCEDURES
B. STRUCTURES
STRUCTURAL COMPONENTS
GRILLE AND HOOD
LADDERS
DECKS
DUMP BODY
INSTALLATION
REMOVAL
BODY PADS
BODY GUIDE
BODY SLING
BODY POSITION INDICATOR
ROCK EJECTORS
HOIST LIMIT SWITCHES
FUEL TANK
REMOVAL
INSTALLATION
CLEANING
VENT
FUEL GAUGE SENDER
C. ENGINE, FUEL, COOLING, AND AIR CLEANER
POWER MODULE
REMOVAL
INSTALLATION
COOLING SYSTEM
RADIATOR
POWER TRAIN
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE
ENGINE / ALTERNATOR MATING
ENGINE
AIR CLEANERS
FILTER ELEMENT REPLACEMENT
MAIN FILTER ELEMENT CLEANING
PRECLEANER SECTION
D. ELECTRIC SYSTEM (24 VDC, NON-PROPULSION)
24 VDC ELECTRIC SUPPLY SYSTEM
ELECTRICAL SYSTEM DESCRIPTION
BATTERY - MAINTENANCE AND SERVICE
ELECTRIC START SYSTEM
ENGINE PRELUB STARTER SYSTEM
24 VDC ELECTRICAL SYSTEM COMPONENTS
PASSENGER SEAT BASE COMPARTMENT
BODY UP SWITCH
HOIST LIMIT SWITCH
24 VDC RELAY AND DIODE BOARDS
E. ELECTRIC PROPULSION AND CONTROL
ELECTRICAL PROPULSION COMPONENTS
GENERAL SYSTEM DESCRIPTION
CONTROL SYSTEM
FL275 PANEL
2-DIGIT DISPLAY PANEL
PORTABLE TEST UNIT (PTU)
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS
ALTERNATOR
ELECTRIC WHEEL MOTORS
RETARDING GRIDS
ELECTRONIC ACCELERATOR AND RETARD CONTROL
COOLING BLOWER WARNING SYSTEM
ELECTRICAL CONTROL CABINET
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS
ELECTRICAL CHECKOUT PROCEDURE
G. DRIVE AXLE, SPINDLES AND WHEELS
TIRES AND RIMS
FRONT TIRES AND RIMS
REAR TIRES AND RIMS
RIM
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)
WHEEL HUB AND SPINDLE ASSEMBLY
STEERING CYLINDERS AND TIE ROD
TOE-IN ADJUSTMENT
REAR AXLE HOUSING ATTACHMENT (G04010)
PIVOT PIN
ANTI-SWAY BAR
REAR AXLE HOUSING (G05004)
REAR AXLE HOUSING
WHEEL MOTOR
H. HYDRAIR II SUSPENSIONS
FRONT SUSPENSION
REMOVAL
INSTALLATION
SUSPENSION PRESSURE TEST
REAR SUSPENSION
REMOVAL
INSTALLATION
SUSPENSION PRESSURE TEST
OILING AND CHARGING PROCEDURES
GENERAL
EQUIPMENT LIST
FRONT SUSPENSION
REAR SUSPENSION
OIL AND NITROGEN SPECIFICATIONS
J. BRAKE CIRCUIT
BRAKE CIRCUIT
SERVICE BRAKE CIRCUIT OPERATION
SECONDARY BRAKING AND AUTOMATIC APPLY
PARKING BRAKE CIRCUIT
BRAKE LOCK CIRCUIT
WARNING CIRCUIT
BRAKE VALVE CUT-AWAY
BRAKE CIRCUIT COMPONENT SERVICE
BRAKE VALVE
HYDRAULIC BRAKE ACCUMULATORS
BRAKE CIRCUIT CHECKOUT PROCEDURE
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET
FRONT BRAKES (ROCKWELL)
BRAKE CALIPER
BRAKE LINING
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE
BRAKE BLEEDING PROCEDURE
REAR BRAKES (ROCKWELL)
BRAKE CALIPER, DISC AND PARKING BRAKE
CALIPER PISTON ASSEMBLY
BENCH TEST
BRAKE LINING
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE
BRAKE BLEEDING PROCEDURE
PARKING BRAKE (ROCKWELL)
CALIPER
PARKING BRAKE ADJUSTMENT
PARK BRAKE CALIPER DISASSEMBLY
CLEANING AN INSPECTION
PARK BRAKE CALIPER ASSEMBLY
PARK BRAKE LINING
REPLACEMENT
CONDITIONING (BURNISHING PROCEDURE)
BRAKE BLEEDING PROCEDURE
L. HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HOIST CIRCUIT OPERATION
STEERING CIRCUIT OPERATION
HYDRAULIC COMPONENT REPAIR
HOIST PUMP
HYDRAULIC TANK
FILLING INSTRUCTIONS
REMOVAL
INSTALLATION
STRAINER AND DIFFUSER
STEERING CIRCUIT
STEERING CIRCUIT OPERATION
COMPONENT DESCRIPTION
STEERING CONTROL VALVE
STEERING CIRCUIT COMPONENT REPAIR
HOIST CIRCUIT
HOIST CIRCUIT COMPONENT REPAIR
HYDRAULIC SYSTEM FILTERS
HYDRAULIC CHECKOUT PROCEDURES
M. OPTIONS AND SPECIAL TOOLS
FIRE CONTROL SYSTEMS
ANSUL FIRE CONTROL PNEUMATIC SYSTEM
ANSUL FIRE CONTROL ELECTRIC SYSTEM
ANSUL FIRE CONTROL SYSTEM MANUAL
WIGGINS QUICK FILL FUEL SYSTEM
TANK BREATHER VALVE
FUEL RECEIVER
FAN DRIVE CLUTCH - HYDRAULIC ACTUATED
GENERAL DESCRIPTION
MAINTENANCE
TROUBLESHOOTING
FIELD CHECK DIAGNOSIS
TROUBLESHOOTING CHART
DISASSEMBLY
REASSEMBLY
INSPECTION OF PARTS
REBUILD TOOLS
ENGINE COOLANT HEATER SYSTEM - HOT START - 220 VOLT
HEATING ELEMENT
THERMOSTAT
ENGINE OIL HEATERS - HOT START - 220 VOLT
TROUBLESHOOTING
HEATING ELEMENT
ENGINE AND COOLANT HEATERS - 440 VOLT
TROUBLESHOOTING
COOLANT HEATING ELEMENT
OIL HEATING ELEMENT
SPECIAL TOOL GROUP
HEATER / AIR CONDITIONING SYSTEM
ENVIRONMENTAL IMPACT
OPERATOR CAB CONDITIONING
PRINCIPLES OF REFRIGERATION
MAJOR SYSTEM COMPONENTS
SYSTEM SERVICING
EVACUATING THE SYSTEM
SYSTEM TROUBLESHOOTING
24 VDC ELECTRIC SUPPLY SYSTEM
ELECTRICAL SYSTEM DESCRIPTION
BATTERY - MAINTENANCE AND SERVICE
BATTERY CHARGING SYSTEM
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL
DIMENSIONS
SPECIFICATIONS
SERVICE PARTS LIST
EXPLODED VIEW
ON VEHICLE TEST
BENCH TEST
STATIC TESTS
ALTERNATOR DISASSEMBLY
ALTERNATOR ASSEMBLY
SERVICE TOOL INSTRUCTIONS
FUEL - WATER SEPARATOR
INSTALLATION
OPERATION
FILTER SERVICE
PAYLOAD METER III
OPERATION SECTION
INTRODUCTION
DATA SUMMARY
DATA GATHERING
COMPONENT DESCRIPTION
OPERATOR'S DISPLAY AND SWITCH
PAYLOAD OPERATION AND CALCULATION
HAUL CYCLE DATA
PC SOFTWARE OVERVIEW
DOWNLOADING DATA
PLM III SYSTEM CONFIGURATION
DATA ANALYSIS
TROUBLESHOOTING SECTION
CHECKOUT PROCEDURE SECTION
COMPONENTS AND SCHEMATICS SECTION
N. OPERATOR'S CAB
TRUCK CAB
DESCRIPTION
CAB DOOR
GLASS REPLACEMENT
CAB COMPONENTS
WINDSHIELD WIPER
WINDSHIELD WASHER
OPERATOR COMFORT
OPERATOR SEAT
HEATER / AIR CONDITIONER
OPERATION
HEATER COMPONENTS
CIRCUIT BREAKERS
HEATER CONTROL COMPONENTS
HEATER CORE
FAN MOTOR AND SPEED CONTROL
ACTUATORS
FILTER
OPERATOR CONTROLS
STEERING COLUMN
PEDAL CONTROLS
CONSOLE CONTROLS
INSTRUMENT PANEL
INDICATOR LIGHTS
CENTRY FUEL SYSTEM
DIAGNOSTICS
DETERMINING FAULT CODES
P. LUBRICATION AND SERVICE
LUBRICATION AND SERVICE
SERVICE CAPACITIES
HYDRAULIC TANK SERVICE
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS)
COOLANT LEVEL CHECK
RADIATOR FILLING PROCEDURE
COOLING SYSTEM RECOMMENDATIONS
LUBRICATION CHART
LINCOLN AUTOMATIC LUBRICATION SYSTEM
GENERAL DESCRIPTION
SYSTEM COMPONENTS
SYSTEM OPERATION
GENERAL INSTRUCTIONS
SYSTEM CHECK-OUT
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT
PUMP REBUILD
PREVENTATIVE MAINTENANCE PROCEDURE
MOTORIZED WHEEL MAINTENANCE SCHEDULE
Q. ALPHABETICAL INDEX
R. SYSTEM SCHEMATICS
HYDRAULIC BRAKE SYSTEM SCHEMATIC
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)
ELECTRICAL SCHEMATIC
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